Passive NOx adsorber

Patent metadata

Field	Value
Publication number	US-11759770-B2
Application number	US-202217726686-A
Country	US
Kind code	B2
Filing date	Apr 22, 2022
Priority date	Apr 26, 2021
Publication date	Sep 19, 2023
Grant date	Sep 19, 2023

Abstract

A passive NOx absorber for treating an exhaust gas from a diesel engine is described. The passive NOx absorber comprises a first washcoat region comprising a zeolite catalyst, the zeolite catalyst comprising a noble metal and a zeolite having a SAR of 2-15.

First claim

The invention claimed is:

1. A passive NOx adsorber for treating an exhaust gas from a diesel engine, which catalyst article comprises:
a first washcoat region for adsorbing NOx, wherein the first washcoat region comprises a zeolite catalyst, wherein the zeolite catalyst comprises a noble metal and a zeolite;
a second washcoat region for oxidising nitric oxide (NO), wherein the second washcoat region comprises platinum (Pt) and a support material; and
a substrate having an inlet end and an outlet end;
wherein the zeolite has a SAR of 2-15.

2. The passive NOx adsorber of claim 1 , wherein the zeolite has a SAR of 8-14.

3. The passive NOx adsorber of claim 1 , wherein the zeolite has a SAR of about 11.

4. The passive NO x adsorber according to claim 1 , wherein the noble metal comprises platinum, palladium, or a mixture or alloy of platinum and palladium.

5. The passive NOx adsorber according to claim 1 , wherein the noble metal consists essentially of palladium.

6. The passive NO x adsorber according to claim 1 , wherein the zeolite is selected from a small pore zeolite, a medium pore zeolite and a large pore zeolite.

7. The passive NOx adsorber according to claim 6 , wherein the zeolite is a medium pore zeolite having an STI framework, or any mixture or intergrowth thereof.

8. The passive NO x adsorber according to claim 1 , wherein the zeolite is a small pore zeolite having a Framework Type selected from the group consisting of ACO, AEI, AEN, AFN, AFT, AFX, ANA, APC, APD, ATT, CDO, CHA, DDR, DFT, EAB, EDI, EPI, ERI, GIS, GOO, IHW, ITE, ITW, KFI, LEV, LTA, MER, MON, NSI, OWE, PAU, PHI, RHO, RTH, SAT, SAV, SFW, SIV, THO, TSC, UEI, UFI, VNI, YUG, ZON and a mixture or intergrowth of any two or more thereof.

9. The passive NO x adsorber according to claim 8 , wherein the small pore molecular sieve has a Framework Type that is AEI, AFX, CHA, LTA or SFW.

10. The passive NO x adsorber according to claim 1 , wherein the support material comprises at least one inorganic oxide selected from the group consisting of alumina, ceria, magnesia, silica, titania, zirconia, niobia, tantalum oxides, molybdenum oxides, tungsten oxides, and mixed oxides or composite oxides thereof.

11. The passive NO x adsorber according to claim 1 , wherein the support material comprises at least one inorganic oxide selected from the group consisting of alumina, silica, and mixed oxides or composite oxides thereof.

12. The passive NO x adsorber according to claim 1 , wherein the at least one inorganic oxide is not catalytically active in the selective catalytic reduction (SCR) of NO x with a nitrogenous reductant.

13. The passive NO x adsorber according to claim 1 , further comprising a diesel oxidation catalyst (DOC) region.

14. The passive NO x adsorber according to claim 1 , wherein the substrate is a flow-through monolith or a filtering monolith.

15. An exhaust system comprising the passive NO x adsorber as defined in claim 1 and an emissions control device.

16. An exhaust system according to claim 15 , wherein the emissions control device is selected from the group consisting of emissions control device selected from the group consisting of a diesel particulate filter (DPF), a lean NO x trap (LNT), a lean NO x catalyst (LNC), a passive NOx adsorber (PNA), a cold start catalyst (dCSC), a selective catalytic reduction (SCR) catalyst, a diesel oxidation catalyst (DOC), a catalysed soot filter (CSF), a selective catalytic reduction filter (SCRF™) catalyst, an ammonia slip catalyst (ASC) and combinations of two or more thereof.

17. A vehicle comprising a lean burn engine and a passive NO x adsorber as defined in claim 1 or an exhaust system as defined in claim 15 .

18. A vehicle according to claim 17 , wherein the lean burn engine is configured to run on diesel fuel comprising ≤50 ppm of sulfur.

19. A method of treating an exhaust gas from a lean burn engine comprising contacting the exhaust gas with a passive NO x adsorber according to claim 1 or passing the exhaust gas through an exhaust system according to claim 15 .

Assignees

• Johnson Matthey Plc

Inventors

• Collier Jillian
• Moreau Francois
• O'Brien Matthew
• Phillips Paul Richard
• Yang Sanyuan

Classifications

• B01J35/56

  Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional [3D] monoliths · CPC title

• B01J29/068 Primary

  Noble metals · CPC title

• B01D53/94 Primary

  by catalytic processes · CPC title

• B01J29/74 Primary

  Noble metals · CPC title

• Y02T10/12

  Improving ICE efficiencies · CPC title