Headgear tubing for a patient interface

Patent metadata

Field	Value
Publication number	US-11759592-B2
Application number	US-202217959368-A
Country	US
Kind code	B2
Filing date	Oct 4, 2022
Priority date	Jan 29, 2019
Publication date	Sep 19, 2023
Grant date	Sep 19, 2023

Abstract

A patient interface for treating sleep disorder breathing includes a headgear tube that provides support for the seal forming structure. The headgear tube includes a patient-contacting portion and a non-patient contacting portion that are joined along seams to form a gas passageway. The headgear tube may comprise a textile material and/or a foam material. Portions of the headgear tube may be imparted with greater rigidity than other portions.

First claim

The invention claimed is:

1. A positioning and stabilising structure to provide a force to hold a seal-forming structure in a therapeutically effective position on a patient's head for positive pressure airway treatment of sleep disordered breathing, the positioning and stabilising structure comprising:
at least one gas delivery tube to deliver a flow of air to an entrance of the patient's airways via a seal-forming structure, each gas delivery tube being constructed and arranged to contact, in use, at least a region of the patient's head superior to an otobasion superior of the patient's head, each gas delivery tube comprising a wall structure defining a hollow interior through which air is able to flow to the seal-forming structure, each gas delivery tube comprising:
a first elongate length of material having opposing first and second edges along its length;
a second elongate length of material having opposing first and second edges along its length; and
a third elongate length of material having opposing first and second edges along its length,
wherein the first elongate length of material is joined to the second elongate length of material along the first edge of the first elongate length of material and the second edge of the second elongate length of material thereby forming a first seam, and the second elongate length of material is joined to the third elongate length of material along the first edge of the second elongate length of material and the second edge of the third elongate length of material thereby forming a second seam,
the first elongate length of material, the second elongate length of material and the third elongate length of material at least partially forming the wall structure of the gas delivery tube,
wherein an outer layer of the gas delivery tube comprises a textile material and/or a foam material providing an outer surface of the first elongate length of material, the second elongate length of material and the third elongate length of material, and
wherein the outer layer of the gas delivery tube includes three elongate lengths of material corresponding respectively to the first elongate length of material, the second elongate length of material and the third elongate length of material.

2. The positioning and stabilising structure of claim 1 , wherein each gas delivery tube is configured to extend in use from a position on top of the patient's head, along a side of the patient's face, to a position adjacent the entrance to the patient's airways.

3. The positioning and stabilising structure of claim 1 , wherein the first elongate length of material, the second elongate length of material and the third elongate length of material each comprises a plurality of layers.

4. The positioning and stabilising structure of claim 1 , wherein the first elongate length of material has a rigidity that is different than a rigidity of the second elongate length of material and/or the third elongate length of material.

5. The positioning and stabilising structure of claim 4 , wherein the first elongate length of material has a wall thickness that is greater than a wall thickness of the second elongate length of material and/or the third elongate length of material to provide greater rigidity to the first elongate length of material.

6. The positioning and stabilising structure of claim 4 , wherein the first elongate length of material has at least one additional layer not provided to the second elongate length of material and/or the third elongate length of material to provide greater rigidity to the first elongate length of material.

7. The positioning and stabilising structure of claim 4 , wherein the first elongate length of material comprises materials that are less extendible in length than materials of the second elongate length of material and/or the third elongate length of material, thereby providing greater rigidity to the first elongate length of material.

8. The positioning and stabilising structure of claim 4 , wherein the first elongate length of material comprises a greater number of layers than the second elongate length of material and/or the third elongate length of material, thereby providing greater rigidity to the first elongate length of material.

9. The positioning and stabilising structure of claim 1 , wherein each gas delivery tube includes a patient-contacting portion configured to contact the patient's body and a non-patient contacting portion configured to be oriented away from the patient's body in use,
wherein the patient-contacting portion includes the first elongate length of material, and the non-patient contacting portion includes the second elongate length of material and the third elongate length of material.

10. The positioning and stabilising structure of claim 1 , wherein each gas delivery tube further comprises an inner portion covered by said outer layer, said inner portion comprising a foam material and/or spacer fabric.

11. The positioning and stabilising structure of claim 1 , further comprising:
a third seam along the second edge of the first elongate length of material and the first edge of the third elongate length of material, to join the first elongate length of material and the third elongate length of material.

12. The positioning and stabilising structure of claim 11 , wherein the first elongate length of material has a concave shape to position the first seam away from the patient's face, in use.

13. The positioning and stabilising structure of claim 11 , wherein the first seam and/or the second seam impart rigidity to the gas delivery tube.

14. The positioning and stabilising structure of claim 13 , wherein the first seam imparts greater rigidity to the gas delivery tube than the second seam.

15. The positioning and stabilising structure of claim 11 , further comprising rigidising elements embedded within or layered on the first seam and/or the second seam to provide rigidity to the gas delivery tube.

16. The positioning and stabilising structure of claim 15 , wherein the rigidising elements comprise metal or plastic materials.

17. The positioning and stabilising structure of claim 1 , wherein the at least one gas delivery tube comprises a pair of gas delivery tubes.

18. The positioning and stabilising structure of claim 17 , further comprising a crown connector that is configured to be positioned on top of the patient's head in use to fluidly connect between the pair of gas delivery tubes.

19. The positioning and stabilising structure of claim 1 , further comprising:
a fourth elongate length of material having opposing first and second edges along its length,
wherein the third elongate length of material is joined to the fourth elongate length of material along the first edge of the third elongate length of material and the second edge of the fourth elongate length of material thereby forming a third seam.

20. A patient interface comprising:
a seal-forming structure constructed and arranged to form a seal with a region of the patient's face surrounding an entrance to the patient's airways for sealed delivery of a flow of air at a therapeutic pressure of at least 6 cmH2O above ambient air pressure throughout the patient's respiratory cycle in use; and
the positioning and stabilising structure of claim 1 to provide a force to hold the seal-forming structure in a therapeutically effective position on the patient's head for positive pressure airway treatment of sleep disordered breathing.

Assignees

• ResMed Pty Ltd

Inventors

• Barlow Adam Francis
• Braund David James
• Chan Andrew
• Formica Justin John
• Rummery Gerard Michael
• Wells Matthew Robin
• Watson Paul Derrick

Classifications

• A61M2207/00

  Methods of manufacture, assembly or production · CPC title

• A61M2205/0238

  the material being a coating or protective layer · CPC title

• A61M2205/0216

  Materials providing elastic properties, e.g. for facilitating deformation and avoid breaking · CPC title

• A61M2205/02

  characterised by a particular materials · CPC title

• A61M2202/0225

  Carbon oxides, e.g. Carbon dioxide · CPC title