Movable rack assembly for a wood burning grill

Patent metadata

Field	Value
Publication number	US-11759052-B2
Application number	US-202117173266-A
Country	US
Kind code	B2
Filing date	Feb 11, 2021
Priority date	Feb 11, 2021
Publication date	Sep 19, 2023
Grant date	Sep 19, 2023

Abstract

A movable rack assembly may include an input shaft, a driven gear, an adjustable rack, an interference plate, and a contact tab. The input shaft may extend along an input axis. The input shaft may include a worm gear segment disposed along the input axis between a first end and a second end. The driven gear may be enmeshed with the worm gear segment, define a maximum outer circumference, and be rotatable about a driven axis nonparallel to the input axis. The interference plate may be fixed to the driven gear. The interference plate may include a radial arm extending past the maximum outer circumference of the driven gear. The contact tab may extend from the input shaft and be axially offset from the worm gear segment in selective engagement with the radial arm at a predefined travel limit of the driven gear to halt rotation at the input shaft.

First claim

What is claimed is:

1. A movable rack assembly comprising:
an input shaft extending along an input axis to rotate thereabout, the input shaft comprising a worm gear segment disposed along the input axis between a first end and a second end;
a driven gear enmeshed with the worm gear segment, the driven gear defining a maximum outer circumference and being rotatable about a driven axis nonparallel to the input axis;
an adjustable rack in mechanical communication with the driven gear to move therewith;
an interference plate fixed to the driven gear to rotate therewith about the driven axis, the interference plate comprising a radial arm extending past the maximum outer circumference of the driven gear; and
a contact tab extending from the input shaft to rotate therewith about the input axis, the contact tab being axially offset from the worm gear segment in selective engagement with the radial arm at a predefined travel limit of the driven gear to halt rotation at the input shaft, the contact tab extending radially relative to the input axis at a location radially offset from the input axis to engage an axial face of the radial arm.

2. The movable rack assembly of claim 1 , wherein the radial arm is a first radial arm, and wherein the interference plate further comprises a second radial arm extending past the maximum outer circumference of the driven gear, the second radial arm being circumferentially spaced apart of the first radial arm.

3. The movable rack assembly of claim 2 , wherein the predefined travel limit is a first travel limit relative to a first rotational direction about the input axis, wherein the contact tab is a first contact tab, and wherein the movable rack assembly further comprises a second contact tab axially offset from the worm gear segment in selective engagement with the second radial arm at a second travel limit of the driven gear relative to a second rotational direction opposite to the first rotational direction about the input axis.

4. The movable rack assembly of claim 3 , wherein the first contact tab is disposed proximal to the first end, and wherein the second contact tab is disposed proximal to the second end such that the worm gear segment is disposed along the input axis between the first contact tab and the second contact tab.

5. The movable rack assembly of claim 1 , wherein the worm gear segment and the driven gear define a gearing ratio of the worm gear segment to the driven gear greater than 1:1.

6. The movable rack assembly of claim 1 , wherein the worm gear segment defines a minimum outer circumference, and wherein the contact tab extends past the minimum outer circumference of the worm gear segment.

7. The movable rack assembly of claim 1 , further comprising a driven rod mounted coaxially with the driven gear.

8. The movable rack assembly of claim 7 , further comprising a primary drive arm fixed to the driven rod to rotate therewith about the driven axis, the primary drive arm extending from a first pivot end at the adjustable rack to a second pivot end at the driven rod.

9. The movable rack assembly of claim 8 , further comprising a secondary support bar extending from a first pivot end at the adjustable rack to second pivot end at an idler pin spaced apart from the driven rod.

10. The movable rack assembly of claim 1 , further comprising a hand wheel rotationally fixed to the input shaft to rotate therewith about the input axis.

11. A movable rack assembly for a wood burning grill comprising:
an input shaft extending along an input axis to rotate thereabout, the input shaft comprising a worm gear segment disposed along the input axis between a first end and a second end;
a hand wheel rotationally fixed to the input shaft to rotate therewith about the input axis;
a driven gear enmeshed with the worm gear segment, the driven gear defining a maximum outer circumference and being rotatable about a driven axis nonparallel to the input axis;
an adjustable rack in mechanical communication with the driven gear to move therewith;
an interference plate fixed to the driven gear to rotate therewith about the driven axis, the interference plate comprising a radial arm extending past the maximum outer circumference of the driven gear; and
a contact tab extending from the input shaft to rotate therewith about the input axis, the contact tab being axially offset from the worm gear segment in selective engagement with the radial arm at a predefined travel limit of the driven gear to halt rotation at the input shaft, the contact tab extending radially relative to the input axis at a location radially offset from the input axis to engage an axial face of the radial arm,
wherein the worm gear segment and the driven gear define a gearing ratio of the worm gear segment to the driven gear greater than 1:1.

12. The movable rack assembly of claim 11 , wherein the radial arm is a first radial arm, and wherein the interference plate further comprises a second radial arm extending past the maximum outer circumference of the driven gear, the second radial arm being circumferentially spaced apart of the first radial arm.

13. The movable rack assembly of claim 12 , wherein the predefined travel limit is a first travel limit relative to a first rotational direction about the input axis, wherein the contact tab is a first contact tab, and wherein the movable rack assembly further comprises a second contact tab axially offset from the worm gear segment in selective engagement with the second radial arm at a second travel limit of the driven gear relative to a second rotational direction opposite to the first rotational direction about the input axis.

14. The movable rack assembly of claim 13 , wherein the first contact tab is disposed proximal to the first end, and wherein the second contact tab is disposed proximal to the second end such that the worm gear segment is disposed along the input axis between the first contact tab and the second contact tab.

15. The movable rack assembly of claim 11 , wherein the worm gear segment defines a minimum outer circumference, and wherein the contact tab extends past the minimum outer circumference of the worm gear segment.

16. The movable rack assembly of claim 11 , further comprising a driven rod mounted coaxially with the driven gear.

17. The movable rack assembly of claim 16 , further comprising a primary drive arm fixed to the driven rod to rotate therewith about the driven axis, the primary drive arm extending from a first pivot end at the adjustable rack to a second pivot end at the driven rod.

18. The movable rack assembly of claim 17 , further comprising a secondary support bar extending from a first pivot end at the adjustable rack to second pivot end at an idler pin spaced apart from the driven rod.

19. A movable rack assembly for a wood burning grill comprising:
an input shaft extending along an input axis to rotate thereabout, the input shaft comprising a worm gear segment disposed along the input axis between a first end and a second end;
a hand wheel rotationally fixed to the input shaft to rotate therewith about the input axis;
a driven gear enmeshed with the worm gear segment, the driven gear defining a maximum outer circumference and being rotatable about a driven axis nonparallel to the input axis;
an adjustable rack in mechanical communication with the driven gear to move therewith;
an interference plate fixed to the driven gear to rotate therewith about the driven axis, the interference plate comprising a radial arm extending past the maximum outer circumference

Assignees

• Haier Us Appliance Solutions Inc

Inventors

• Carballo Daniel
• Lewis Eric Matthew

Classifications

• A47J37/0704 Primary

  with horizontal fire box · CPC title

• A47J37/0786 Primary

  Accessories · CPC title

• A47J2037/0795

  Adjustable food supports, e.g. for height adjustment · CPC title

• F16H37/12

  Gearings comprising primarily toothed or friction gearing, links or levers, and cams, or members of at least two of these types (gearings with cranks, eccentrics, or like members fixed to one rotary member and guided along tracks on the other F16H21/14; crank or eccentric gearings with cams or additional guides, or with members having rolling contact F16H21/28, F16H21/30) · CPC title

• F16H37/122

  for interconverting rotary motion and oscillating motion · CPC title