Porous body and fuel cell including the same

Patent metadata

Field	Value
Publication number	US-11757106-B2
Application number	US-201916964101-A
Country	US
Kind code	B2
Filing date	Dec 24, 2019
Priority date	Dec 24, 2019
Publication date	Sep 12, 2023
Grant date	Sep 12, 2023

Abstract

A porous body includes a framework having a three-dimensional network structure, the framework having a body including crystal grains including nickel and cobalt as constituent elements, the cobalt having a proportion in mass of 0.2 or more and 0.8 or less with respect to a total mass of the nickel and the cobalt, the crystal grains having a shorter grain diameter of 2 μm or more, as determined in a first observed image obtained by observing the body of the framework in cross section at a magnification of 200 times.

First claim

The invention claimed is:

1. A porous body comprising a framework having a three-dimensional network structure,
the framework having a body including crystal grains including nickel and cobalt as constituent elements,
the cobalt having a proportion in mass of 0.2 or more and 0.8 or less with respect to a total mass of the nickel and the cobalt,
the crystal grains having a shorter grain diameter of 2 μm or more, as determined in a first observed image obtained by observing the body of the framework in cross section at a magnification of 200 times, wherein
when the body of the framework is observed in cross section at a magnification of 3,000 times to obtain a second observed image, the second observed image presents in any area 10 μm square thereof five or less voids each having a longer diameter of 1 μm or more.

2. The porous body according to claim 1 , wherein the crystal grains have a longer grain diameter of 8 μm or more, as determined in the first observed image.

3. The porous body according to claim 1 , wherein the body of the framework has a thickness of 5 μm or more and 75 μm or less.

4. The porous body according to claim 1 , wherein the body of the framework further includes as a constituent element at least one element selected from the group consisting of silicon, calcium, potassium, magnesium, carbon, tin, aluminum, sodium, iron, tungsten, titanium, phosphorus, boron, silver, gold, copper, zinc, chromium, molybdenum, nitrogen, sulfur, fluorine and chlorine.

5. The porous body according to claim 1 , wherein the body of the framework further includes oxygen as a constituent element.

6. The porous body according to claim 5 , wherein the body of the framework includes the oxygen in an amount of 0.1% by mass or more and 35% by mass or less.

7. The porous body according to claim 5 , wherein the body of the framework includes a spinel-type oxide.

8. The porous body according to claim 1 , wherein the framework is hollow.

9. The porous body according to claim 1 , wherein the porous body has a sheet-shaped external appearance and has a thickness of 0.2 mm or more and 2 mm or less.

10. A fuel cell comprising a current collector for an air electrode and a current collector for a hydrogen electrode,
at least one selected from the group consisting of the current collector for the air electrode and the current collector for the hydrogen electrode including the porous body according to claim 1 .

11. The porous body according to claim 9 , wherein the thickness is 0.5 mm or more and 1 mm or less.

12. The porous body according to claim 1 , wherein the framework has a total apparent weight of 200 g/m 2 or more and 1,000 g/m 2 or less.

13. The porous body according to claim 1 , wherein the framework has an apparent density preferably of 0.14 g/cm 3 or more and 0.75 g/cm 3 or less.

14. The porous body according to claim 1 , wherein the framework has a porosity preferably of 40% or more and 98% or less.

15. The porous body according to claim 1 , wherein the framework has an average pore diameter of 60 μm or more and 3,500 μm or less.

Assignees

• Sumitomo Electric Industries

Inventors

• Numata Koma
• Majima Masatoshi
• Ogawa Mitsuyasu
• Okuno Kazuki
• Mizuhara Naho
• Kanda Ryoko

Classifications

• C22C19/03 Primary

  based on nickel · CPC title

• H01M8/0232 Primary

  Metals or alloys · CPC title

• C22C19/07

  based on cobalt · CPC title

• H01M8/0236

  Glass; Ceramics; Cermets · CPC title

• H01M8/0241

  Composites · CPC title