Compressor having capacity modulation assembly

Patent metadata

Field	Value
Publication number	US-11754072-B2
Application number	US-202117196119-A
Country	US
Kind code	B2
Filing date	Mar 9, 2021
Priority date	May 17, 2018
Publication date	Sep 12, 2023
Grant date	Sep 12, 2023

Abstract

A compressor may include first and second scrolls, and an axial biasing chamber. Spiral wraps of the scrolls mesh with each other and form compression pockets including a suction-pressure compression pocket, a discharge-pressure compression pocket, and intermediate-pressure compression pockets. The axial biasing chamber may be disposed axially between the second end plate and a component. Working fluid disposed within the axial biasing chamber may axially bias the second scroll toward the first scroll. The second end plate includes outer and inner ports. The outer port is disposed radially outward relative to the inner port. The outer port may be open to a first one of the intermediate-pressure compression pockets and in selective fluid communication with the axial biasing chamber. The inner port may be open to a second one of the intermediate-pressure compression pockets and in selective fluid communication with the axial biasing chamber.

First claim

What is claimed is:

1. A compressor comprising:
a first scroll including a first end plate and a first spiral wrap extending from the first end plate;
a second scroll including a second end plate and a second spiral wrap extending from the second end plate, the first and second spiral wraps meshing with each other and forming a plurality of compression pockets therebetween;
an axial biasing chamber disposed axially between the second end plate and a floating seal assembly, wherein the floating seal assembly at least partially defines the axial biasing chamber, wherein fluid within the axial biasing chamber biases the second scroll toward the first scroll; and
a valve assembly in communication with the axial biasing chamber and movable between a first position providing fluid communication between a first pressure region and the axial biasing chamber and a second position providing fluid communication between a second pressure region and the axial biasing chamber,
wherein the second pressure region is at a higher pressure than the first pressure region.

2. The compressor of claim 1 , wherein the first pressure region is a first intermediate-pressure compression pocket defined by the first and second spiral wraps, wherein the second pressure region is a second intermediate-pressure compression pocket defined by the first and second spiral wraps, and wherein the second intermediate-pressure compression pocket is disposed radially inward relative to the first intermediate-pressure compression pocket.

3. The compressor of claim 1 , wherein the first pressure region is a suction-pressure region.

4. The compressor of claim 1 , wherein the second pressure region is a discharge-pressure region.

5. The compressor of claim 4 , wherein the discharge-pressure region is a discharge passage extending through the second end plate.

6. The compressor of claim 1 , wherein the first pressure region is a suction-pressure region, and wherein the second pressure region is a discharge-pressure region.

7. The compressor of claim 6 , wherein the discharge-pressure region is a discharge passage extending through the second end plate.

8. The compressor of claim 6 , wherein the second end plate includes a first passage and a second passage, wherein the first passage is open to a discharge passage and is in fluid communication with the valve assembly, and wherein the second passage is open to the axial biasing chamber and is in fluid communication with the valve assembly.

9. The compressor of claim 8 , wherein the valve assembly provides fluid communication between the first passage and the second passage when the valve assembly is in the second position.

10. The compressor of claim 9 , wherein the valve assembly provides fluid communication between the second passage and the suction-pressure region when the valve assembly is in the first position.

11. The compressor of claim 10 , wherein:
the valve assembly includes a valve member movable between the first position and the second position,
the valve member includes a first aperture and a second aperture,
when the valve member is in the first position, communication between the first passage and the first aperture is blocked and the second aperture is in communication with the suction-pressure region, and
when the valve member is in the second position, communication between the suction-pressure region and the second aperture is blocked and the first aperture is in communication with the first passage.

12. The compressor of claim 11 , wherein the valve assembly is a MEMS microvalve.

13. The compressor of claim 1 , further comprising a control module controlling operation of the valve assembly, wherein the control module pulse-width-modulates the valve assembly between the first and second positions to achieve a desired fluid pressure within the axial biasing chamber, and wherein the desired fluid pressure is determined based on operating conditions.

14. A compressor comprising:
an orbiting scroll including a first end plate and a first spiral wrap extending from the first end plate;
a non-orbiting scroll including a second end plate and a second spiral wrap extending from the second end plate, the first and second spiral wraps meshing with each other and forming a plurality of compression pockets therebetween;
an axial biasing chamber disposed axially between the second end plate and a component, wherein the component at least partially defines the axial biasing chamber, wherein fluid within the axial biasing chamber biases the non-orbiting scroll toward the orbiting scroll; and
a valve assembly in communication with the axial biasing chamber, wherein the valve assembly includes a valve member that is movable between a first position providing fluid communication between a first pressure region and the axial biasing chamber and a second position providing fluid communication between a second pressure region and the axial biasing chamber,
wherein the second pressure region is at a higher pressure than the first pressure region.

15. The compressor of claim 14 , wherein the component is a floating seal assembly.

16. The compressor of claim 14 , wherein the first pressure region is a first intermediate-pressure compression pocket defined by the first and second spiral wraps, wherein the second pressure region is a second intermediate-pressure compression pocket defined by the first and second spiral wraps, and wherein the second intermediate-pressure compression pocket is disposed radially inward relative to the first intermediate-pressure compression pocket.

17. The compressor of claim 16 , wherein the second end plate includes a first passage, a second passage, and a third passage, wherein the first passage is open to the first intermediate-pressure pocket and is in fluid communication with the valve assembly, wherein the second passage is open to the second intermediate pressure pocket and is in fluid communication with the valve assembly, and wherein the third passage is open to the axial biasing chamber and is in fluid commination with the valve assembly, and wherein the valve assembly provides fluid communication between the first passage and the third passage when the valve member is in the first position, and wherein the valve assembly provides fluid communication between the second passage and the third passage when the valve member is in the second position.

18. The compressor of claim 14 , wherein the first pressure region is a suction-pressure region, and wherein the second pressure region is a discharge-pressure region.

19. The compressor of claim 18 , wherein the second end plate includes a first passage and a second passage, wherein the first passage is open to a discharge passage and is in fluid communication with the valve assembly, wherein the second passage is open to the axial biasing chamber and is in fluid communication with the valve assembly, wherein the valve assembly provides fluid communication between the first passage and the second passage when the valve member is in the second position, and wherein the valve assembly provides fluid communication between the second passage and the suction-pressure region when the valve member is in the first position.

20. The compressor of claim 19 , wherein:
the valve member includes a first aperture and a second aperture,
when the valve member is in the first position, communication between the first passage and the first aperture is blocked and the second aperture is in communication with the suction-pressure region, and
when

Assignees

• Emerson Climate Technologies
• Copeland Lp

Inventors

• Doepker Roy J
• Perevozchikov Michael M

Classifications

• F04C28/24 Primary

  characterised by using valves controlling pressure or flow rate, e.g. discharge valves {or unloading valves}(F04C28/10 takes precedence) · CPC title

• F04C18/0215 Primary

  where only one member is moving · CPC title

• F04C28/10 Primary

  characterised by changing the positions of the inlet or outlet openings with respect to the working chamber · CPC title

• F04C18/0223

  with symmetrical double wraps · CPC title

• F04C29/126

  of the non-return type · CPC title