Operating method for an electric heater

Patent metadata

Field	Value
Publication number	US-11752835-B2
Application number	US-201916724171-A
Country	US
Kind code	B2
Filing date	Dec 20, 2019
Priority date	Dec 21, 2018
Publication date	Sep 12, 2023
Grant date	Sep 12, 2023

Abstract

An operating method for an electric heater may include heating a fluid passing the electric heater to an outlet temperature by at least one heating element and operating the electric heater in one of a normal mode or a protection mode. In the normal mode, the at least one heating element may be supplied with at least one of a direct current and a direct voltage. In the protection mode, electrical power supplied to the at least one heating element may be regulated by pulse width modulation. The electric heater may be operated in the normal mode if a reference temperature is less than or equal to a critical temperature and in the protection mode if the reference temperature is greater than the critical temperature.

First claim

The invention claimed is:

1. An operating method for an electric heater having at least one control unit with at least one temperature sensor measuring a reference temperature, and at least one heating element having a positive temperature coefficient mode above a critical temperature and a negative temperature coefficient mode below the critical temperature, the operating method comprising:
heating a fluid passing the electric heater to an outlet temperature by the at least one heating element;
operating the electric heater in one of a normal mode, in which the at least one heating element is supplied with at least one of a direct current and a direct voltage, or a protection mode, in which electrical power supplied to the at least one heating element is regulated by pulse width modulation;
wherein the control unit compares the reference temperature with the critical temperature;
wherein the electric heater is operated in the normal mode if the reference temperature is less than or equal to the critical temperature;
wherein the electric heater is operated in the protection mode if the reference temperature is greater than the critical temperature; and
wherein the critical temperature includes a temperature at which the heating element changes from the negative temperature coefficient mode to the positive temperature coefficient mode.

2. The operating method according to claim 1 , wherein:
the critical temperature is stored in the control unit;
the control unit triggers the normal mode if the reference temperature is less than or equal to the critical temperature;
the control unit triggers the protection mode if the reference temperature is greater than the critical temperature; and
in the accordance with the critical temperature being exceeded, an electrical resistance of the heating element increases non-linearly with increasing temperature.

3. The operating method according to claim 2 , wherein the control unit determines the electrical resistance of the at least one heating element while the electric heater is being operated in the protection mode.

4. The operating method according to claim 3 , wherein:
the control unit compares the electrical resistance of the at least one heating element with a maximal electrical resistance value; and
if the electrical resistance is greater than the maximal electrical resistance value, the electrical power supplied to the at least one heating element is reduced by the pulse width modulation.

5. The operating method according to claim 4 , wherein the comparison of the electrical resistance of the heating element with the maximal electrical resistance value is performed continuously.

6. The operating method according to claim 1 , wherein the control unit determines an electrical resistance of the at least one heating element while the electric heater is being operated in the protection mode.

7. The operating method according to claim 1 , including:
measuring voltage across the heating element via a first sensor arrangement;
measuring electrical current flowing through the heating element via a second sensor arrangement;
determining, via the control unit, an electrical resistance of the heating element based on the measured voltage and the measured electrical current;
wherein the control unit compares the electrical resistance of the at least one heating element with a maximal electrical resistance value; and
if the electrical resistance is greater than the maximal electrical resistance value, the electrical power supplied to the at least one heating element is reduced by the pulse width modulation.

8. The operating method according to claim 7 , wherein the comparison of the electrical resistance of the heating element with the maximal electrical resistance value is performed repetitively within equidistant time periods.

9. The operating method according to claim 7 , wherein the control unit determines the outlet temperature of the fluid via the electrical resistance of the at least one heating element.

10. The operating method according to claim 9 , wherein:
the control unit compares the outlet temperature with a maximal temperature value; and
if the outlet temperature is greater than the maximal temperature value, the electrical power supplied to the at least one heating element is reduced by the pulse width modulation.

11. The operating method according to claim 10 , wherein the comparison of the outlet temperature with a maximal temperature value is performed continuously.

12. An electric heater comprising:
at least one control unit with at least one temperature sensor measuring a reference temperature; and
at least one heating element having a positive temperature coefficient mode above a critical temperature and a negative temperature coefficient mode below the critical temperature;
wherein the control unit is at least one of formed, configured, and programmed to:
compare the reference temperature with the critical temperature;
operate the electric heater in a normal mode, in which the at least one heating element is supplied with at least one of a direct current and a direct voltage, if the reference temperature is less than or equal to the critical temperature; and
operate the electric heater in a protection mode, in which electrical power supplied to the at least one heating element is regulated by pulse width modulation, if the reference temperature is greater than the critical temperature; and
wherein the critical temperature includes a temperature at which the heating element changes from the negative temperature coefficient mode to the positive temperature coefficient mode.

13. The electric heater according to claim 12 , wherein the electric heater comprises at least one switching element.

14. The electric heater according to claim 13 , wherein the switching element is controlled by the control unit.

15. The electric heater according to claim 14 , wherein the switching element is electrically conductively connected with the at least one heating element and with at least one power source connection.

16. The electric heater according to claim 13 , wherein the switching element is electrically conductively connected with the at least one heating element and with at least one power source connection.

17. An operating method for an electric heater having at least one control unit with at least one temperature sensor measuring a reference temperature, and at least one heating element having a positive temperature coefficient mode above a critical temperature and a negative temperature coefficient mode below the critical temperature, the operating method comprising:
heating a fluid passing the electric heater to an outlet temperature by the at least one heating element;
comparing, by the control unit, the reference temperature with the critical temperature, which is stored in the control unit;
operating the electric heater in a normal mode, in which the at least one heating element is supplied with at least one of a direct current and a direct voltage, if the reference temperature is less than or equal to the critical temperature;
operating the electric heater in a protection mode, in which electrical power supplied to the at least one heating element is regulated by pulse width modulation, if the reference temperature is greater than the critical temperature; and
determining an electrical resistance of the at least one heating element while the electric heater is being operated in the protection mode;
wherein the critical temperature includes a temperature at which the heating element changes fro

Assignees

• Mahle Int Gmbh

Inventors

• Belkaid Najim
• Daudon Guillaume
• Walter Jean-Francois

Classifications

• H05B3/0014 Primary

  Devices wherein the heating current flows through particular resistances · CPC title

• B60H1/2218 Primary

  controlling the operation of electric heaters · CPC title

• B60H1/2227 Primary

  Electric heaters incorporated in vehicle trim components, e.g. panels or linings · CPC title

• B60H1/03

  and from a source other than the propulsion plant · CPC title

• H05B1/0236

  for vehicles · CPC title