Method and system for operating a system including an energy storage device and resistor

Patent metadata

Field	Value
Publication number	US-11750139-B2
Application number	US-202017627916-A
Country	US
Kind code	B2
Filing date	Jun 25, 2020
Priority date	Jul 18, 2019
Publication date	Sep 5, 2023
Grant date	Sep 5, 2023

Abstract

In a method and system for operating a system having an energy storage device and a resistor, and in order to discharge the energy storage device, an electric power that is constant over time is continuously supplied to the resistor, e.g., during a time period, e.g., until the resistor has practically been fully discharged, the time period, e.g., being greater than the time constant of the temperature rise of the resistor induced by a continuous electric power that is constant over time and supplied to the resistor.

First claim

The invention claimed is:

1. A method for operating a system that includes an energy storage device and a resistor, comprising:
continuously supplying an electric power, that is constant over time, to the resistor to discharge the energy storage device.

2. The method according to claim 1 , wherein the electric power is continuously supplied to the resistor during a time period that is greater than a time constant of a temperature rise of the resistor induced by the continuous supply of electric power that is constant over time and supplied to the resistor.

3. The method according to claim 1 , wherein the electric power is continuously supplied to the resistor until the resistor has been substantially fully discharged.

4. The method according to claim 1 , further comprising:
acquiring a voltage applied at a series circuit that includes the resistor and a controllable semiconductor switch, the series circuit being fed directly from a voltage supplied by the energy storage device and/or via a DC/DC converter from the voltage supplied by the energy storage device; and
conveying, to the controllable semiconductor switch, a pulse width modulated actuation signal having a pulse width modulation ratio as a function of a value of the acquired voltage.

5. The method according to claim 4 , wherein a pulse width modulation ratio corresponding to (1/U)*(P*R)   ½, U representing the acquired voltage, P representing the power that is constant over time, R representing resistance of the resistor, the controllable semiconductor switch being continuously closed in response to the acquired dropping below a threshold value.

6. The method according to claim 5 , wherein the threshold value corresponds to (P*R){circumflex over ( )}½.

7. The method according to claim 4 , wherein the controllable semiconductor switch includes a brake chopper.

8. The method according to claim 4 , wherein a pulse width modulation frequency of the actuation signal is varied while the power is supplied, and values, different values, and/or discrete values are used successively in time as the pulse width modulation frequency.

9. The method according to claim 1 , wherein the system includes a supply module that includes a mains-operated rectifier and whose DC-voltage-side terminal is connected to a DC-voltage-side terminal of an inverter and to a first terminal of a DC/DC converter, a second terminal of the DC/DC converter being connected to a terminal of the energy storage device supplying the voltage, an electric motor and/or a three-phase motor being connected at an AC-voltage-side terminal of the inverter.

10. The method according to claim 9 , wherein a DC/DC actuator is arranged between the DC-voltage-side terminal of the rectifier and the DC-voltage-side terminal of the supply module, which stops a power flow from the rectifier to a series circuit that includes the resistor R and a controllable semiconductor switch during discharging of the energy storage device.

11. The method according to claim 10 , wherein, during the discharging, heat is generated on a particular power module on which diodes of the rectifier and the controllable semiconductor switch are arranged in an integrated fashion, by the controllable semiconductor switch and/or by the diodes of the rectifier.

12. The method according to claim 9 , wherein the inverter includes a power module on which controllable semiconductor switches arranged in half bridges are arranged.

13. The method according to claim 9 , wherein the power is lower than a power maximally recoverable by the electric motor via the inverter to the DC-voltage-side terminal of the inverter in a generator-mode operation of the electric motor.

14. The method according to claim 1 , further comprising acquiring current flowing through the resistor, determining an instantaneous resistance value of the resistor from a time-averaged voltage supplied via a brake chopper and the time-averaged current, and determining an instantaneous temperature of the under consideration of a characteristics curve that represents a temperature dependency of the resistor.

15. The method according to claim 14 , further comprising monitoring whether the determined temperature of the resistor exceeds a threshold value, and performing an emergency shutoff of the brake chopper in response to the determined temperature of the resistor exceeding the threshold value.

16. The method according to claim 14 , wherein the determined temperature is controlled to a setpoint temperature by setting the power as an actuation value of a controller and/or a PI controller.

17. The method according to claim 1 , wherein the system includes:
an inverter;
a DC/DC converter;
a supply module that includes a mains-operated rectifier and whose DC-voltage-side terminal is connected to a DC-voltage-side terminal of the inverter and to a first DC-voltage-side terminal of the DC/DC converter, a second DC-voltage-side terminal of the DC/DC converter being connected to the energy storage device; and
an electric motor and/or a three-phase motor connected at an AC-voltage-side terminal of the inverter.

18. A system, comprising:
an energy storage device;
an inverter;
a DC/DC converter;
a supply module that includes a mains-operated rectifier and whose DC-voltage-side terminal is connected to a DC-voltage-side terminal of the inverter and to a first DC-voltage-side terminal of the DC/DC converter, a second DC-voltage-side terminal of the DC/DC converter being connected to the energy storage device; and
an electric motor and/or a three-phase motor connected at an AC-voltage-side terminal of the inverter;
wherein the system is adapted to perform the method recited in claim 1 .

19. A system, comprising:
an energy storage device;
an inverter;
a DC/DC converter;
a supply module that includes a mains-operated rectifier and whose DC-voltage-side terminal is connected to a DC-voltage-side terminal of the inverter and to a first DC-voltage-side terminal of the DC/DC converter, a second DC-voltage-side terminal of the DC/DC converter being connected to the energy storage device;
an electric motor and/or a three-phase motor connected at an AC-voltage-side terminal of the inverter; and
control electronics adapted to continuously supply an electric power, that is constant over time, to a resistor connected to the energy storage device to discharge the energy storage device.

20. The system according to claim 19 , wherein the energy storage device includes an accumulator system, a dual-layer capacitor system, and/or an ultracap system.

21. The system according to claim 19 , wherein a DC/DC actuator is arranged between a DC-voltage-side terminal of a rectifier and the DC-voltage-side terminal of the supply module.

22. The system according to claim 19 , wherein a controllable semiconductor switch arranged in series with a brake resistor is arranged in a housing of the DC/DC converter.

23. The system according to claim 19 , wherein a controllable semiconductor switch arranged in series with a brake resistor is integrated on a power module that includes diodes arranged in half bridges and/or controllable semiconductor switches.

24. The system according to claim 23 , wherein the power module is arranged in a housing of the inverter or the supply module.

25. The system according to claim 19 , wherein the system includes a resistor and is adapted to perform a method that includes continuously suppl

Assignees

• Sew Eurodrive Gmbh & Co Kg

Inventors

• Halder Wolfgang
• Kühefuss Thomas
• Pfeiffer Georg

Classifications

• H02P29/0022 Primary

  Controlling a brake between the prime mover and the load · CPC title

• H02P3/22

  by short-circuit or resistive braking · CPC title

• H02P27/085

  wherein the PWM mode is adapted on the running conditions of the motor, e.g. the switching frequency · CPC title

• H02P29/032

  Preventing damage to the motor, e.g. setting individual current limits for different drive conditions · CPC title

• H02P29/68

  based on the temperature of a drive component or a semiconductor component · CPC title