Device comprising a multi-layer body and a LiDAR sensor

Patent metadata

Field	Value
Publication number	US-11747447-B2
Application number	US-201816956984-A
Country	US
Kind code	B2
Filing date	Dec 14, 2018
Priority date	Dec 21, 2017
Publication date	Sep 5, 2023
Grant date	Sep 5, 2023

Abstract

The invention relates to a vehicle utilizing a LiDAR sensor system for driver assistance systems. A composition consisting of a thermoplastic material based on polycarbonate is used here for forming the substrate layer of a cover for the sensor with respect to the surroundings. The cover has a polysiloxane-based topcoat layer comprising a combination of organically modified silane with a silica sol, the silicon dioxide having a d90 particle size of less than 0.50 micron, in order to achieve high abrasion resistance and weathering stability.

First claim

The invention claimed is:

1. A sensor system comprising
(a) a LiDAR sensor which emits laser light having a wavelength in the range from 800 to 1600 nm and
(b) a cover surrounding all or part of the LiDAR sensor and configured as an element through which the laser light of the LiDAR system is emitted, the cover comprising a multilayer article comprising, in this order,
(i) a substrate layer comprising a thermoplastic composition based on aromatic polycarbonate having a melt volume rate MVR of 8 to 20 cm 3 /(10 min), determined according to ISO 1133-1:2012-03 (300° C., 1.2 kg),
wherein the composition has a light transmission in the range from 380 to 780 nm of less than 25.0% determined at a layer thickness of 4 mm according to DIN ISO 13468-2:2006 (D65, 10°),
and wherein the substrate layer in its respective thickness has a transmission for IR radiation in the range from 800 nm to 1600 nm of at least 40%, determined according to DIN ISO 13468-2:2006, and
(ii) optionally a primer layer based on polymethyl methacrylate (PMMA) and comprising at least one UV absorber,
(iii) a polysiloxane-based topcoat layer comprising a combination of an organically modified silane with a silica sol, the topcoat layer comprising silicon dioxide particles having a D 90 , determined by means of scanning transmission electron microscopy, of less than 0.50 μm and comprising no further particles having a D90, determined by means of scanning transmission electron microscopy, ≥ 0.50 μm,
wherein the topcoat layer is on the side of the substrate layer that is opposite the side of the substrate layer on which the LiDAR sensor is disposed, and
wherein an intensity of the laser light emitted by the LiDAR sensor after passing through the multilayer article in its respective thickness following an abrasion test according to DIN ISO 15082:2017-06 and received by the LiDAR sensor after passing again through the multilayer article is at least 65%.

2. The sensor system according to claim 1 , wherein the topcoat layer comprises at least one UV absorber from the group of benzophenones, resorcinols, 2-(2-hydroxyphenyl)benzotriazoles, hydroxyphenyl-s-triazines, 2-cyanoacrylates and/or oxalanilides.

3. The sensor system according to claim 1 , wherein the organically modified silane is at least one methyltrialkoxysilane, a dimethyldialkoxysilane or a mixture thereof.

4. The sensor system according to claim 1 , wherein the multilayer article comprises one or more primer layers having a thickness of in each case 0.3 μm to 8 μm, comprising at least one UV absorber from the group of benzophenones, resorcinols, 2-(2-hydroxyphenyl)bentriazoles, hydroxyphenyl-s-triazines, 2-cyanoacrylates, oxalanilides and/or sterically hindered amines (HALS).

5. The sensor system according to claim 1 , wherein the cover comprises no layers other than the substrate layers (i), one or more topcoat layers (iii) and optionally one or more primer layers (ii).

6. The sensor system according to claim 1 , wherein between the LiDAR sensor and the cover there is only air or an element that does not adversely affect the functional capacity of the LiDAR sensor.

7. The sensor system according to claim 1 , wherein the topcoat layer comprises no particles other than the silicon dioxide particles.

8. The sensor system according to claim 1 , wherein the D 90 of the silicon dioxide particles, determined by means of scanning transmission microscopy, is less than 50 nm.

9. The sensor system according to claim 1 , wherein the multilayer article comprises, on both sides of the substrate layer, a topcoat layer (iii) and in each case optionally a primer layer (ii).

10. The sensor system according to claim 1 , wherein the cover is a front panel, a rear panel, a bumper, a radiator grille, a vehicle roof, a vehicle roof module or a vehicle side element.

11. The sensor system according to claim 1 , wherein the thermoplastic composition of the substrate layer comprises the following components:
(iv) at least 70% by weight of aromatic polycarbonate,
(v) at least one green and/or blue colorant and
(vi) at least one red and/or violet colorant,
(vii) optionally further colorants,
wherein the sum of the colorants (v) to (vii) is at least 0.05% by weight and
the at least one colorant of group (v) is a colorant selected from the group consisting of the colorants of formulae (1), (2a-c), (3), (4a), (4b), (5), (6), (7) and/or (8),

wherein
Rc and Rd independently of one another represent a linear or branched alkyl radical or halogen,
n independently of the respective R represents a natural number between 0 and 3,

where the radicals R(5-20) independently of one another represent hydrogen, methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, pentyl, neopentyl, hexyl, thexyl, fluoro, chloro, bromo, sulfone or CN and M is aluminum, nickel, cobalt, iron, zinc, copper or manganese,

wherein
R1 and R2 independently of one another represent a linear or branched alkyl radical or halogen,
n is a natural number between 0 and 4,
and the at least one colorant of group (vi) is a colorant selected from the group consisting of the colorants of formulae (9), (10), (11), (12), (13), (14a), (14b) and/or (15),

wherein R is selected from the group consisting of H and p-methylphenylamine radical,

wherein
Ra and Rb independently of one another represent a linear or branched alkyl radical or halogen,
n independently of the respective R represents a natural number between 0 and 3,

and
where the colorants of group (vii) are selected from the group consisting of the yellow and orange colorants of formulae (16), (17), (18), (19) and/or (20)

and wherein the composition comprises no colorants other than the colorants of groups (v) to (vii),
(viii) optionally one or more additives selected from the group consisting of heat stabilizers, mould release agents, UV absorbers, flame retardants, antistats and/or flow improvers,
(ix) 0% to less than 5.0% by weight of further thermoplastic polymers and
(x) 0% to less than 0.005% by weight of carbon black, and
where the thickness of the substrate layer is 1.0 to 6.0 mm.

12. The sensor system according to claim 11 ,
wherein the sum of the colorants (v) to (vii) in the thermoplastic composition of the substrate layer is at least 0.10% by weight
and wherein the thermoplastic composition comprises no other thermoplastics.

13. The sensor system according to claim 11 , wherein the composition of the substrate layer comprises no components other than components (iv)-(vi) and optionally one or more of components (vii)-(x).

14. A vehicle comprising the sensor system according claim 1 .

15. A method comprising applying

Assignees

• Covestro Deutschland Ag

Inventors

• Grosser Ulrich
• Meyer Alexander
• Klein Andreas
• Hinzmann Dirk
• Capellen Peter
• Oser Rafael
• Hagen Rainer

Classifications

• G01S7/4813 Primary

  Housing arrangements · CPC title

• C08J7/043

  Improving the adhesiveness of the coatings per se, e.g. forming primers (adhesives in the form of films or foils characterised by the primer layers between the polymer carriers and the adhesives C09J7/50) · CPC title

• C08J7/046 Primary

  Forming abrasion-resistant coatings; Forming surface-hardening coatings · CPC title

• C08J7/05

  Forming flame retardant coatings or fire resistant coatings · CPC title

• C08J7/054

  Forming anti-misting or drip-proofing coatings · CPC title