EHC line leakage diagnosis method and vehicle exhaust system thereof

Patent metadata

Field	Value
Publication number	US-11746687-B2
Application number	US-202217847669-A
Country	US
Kind code	B2
Filing date	Jun 23, 2022
Priority date	Dec 27, 2021
Publication date	Sep 5, 2023
Grant date	Sep 5, 2023

Abstract

An EHC line leakage diagnosis method can operate a heater of an oxygen detector when satisfying one or more conditions of an engine off time, a coolant temperature, and an outside air temperature by a diagnosis controller upon the key-on of the non-operation of an engine, and then, determine the normality or abnormality of a temperature drop using a change in a temperature value of a signal value and the temperature value detected by the oxygen detector after an air pump is driven, and then confirm the leakage of an exhaust line and a line on the rear end portion of an EHC valve of an air line using the number of times of the occurrence of the abnormality of the temperature drop, and can perform the failure diagnosis without generating the exhaust gas by not operating an engine.

First claim

What is claimed is:

1. An electric heated catalyst (EHC) line leakage diagnosis method, the method comprising:
driving, by a diagnosis controller, a heater of an EHC system after entry conditions according to an engine state upon key-on of a vehicle are confirmed;
determining, by the diagnosis controller, a change in temperature using a signal value and a temperature value of an oxygen detector in an exhaust line after an air pump is driven, and confirming, by the diagnosis controller, an occurrence of a temperature drop according to a time lapse; and
confirming, by the diagnosis controller, a line leakage on a rear end portion of a valve using a number of counts of the occurrence of the temperature drop.

2. The method of claim 1 , wherein the key-on is an engine non-operation state where an exhaust gas is not generated.

3. The method of claim 1 , wherein the heater is provided in the oxygen detector.

4. The method of claim 1 , wherein the oxygen detector is provided on the exhaust line.

5. The method of claim 1 , wherein as the entry conditions, one or more signals of an engine soaking, an outside air temperature, an engine coolant temperature, a throttle detector value, a heater ON, and an air pump ON are applied.

6. The method of claim 5 , wherein the driving of the heater is determined by an engine OFF time of the engine soaking and temperature conditions of the outside air temperature and the engine coolant temperature.

7. The method of claim 6 , wherein the heater is driven for 20 seconds.

8. The method of claim 1 ,
wherein the driving of the air pump includes flowing air into the exhaust line,
wherein the signal value of the oxygen detector confirms a lambda index as a lean state, and the temperature value of the oxygen detector is measured as a first oxygen detector tip temperature and a second oxygen detector tip temperature and applied to the change in the temperature, and
wherein the time lapse is a measurement time that confirms a tip temperature difference between the first oxygen detector tip temperature and the second oxygen detector tip temperature, and the occurrence of the temperature drop is confirmed by the tip temperature difference.

9. The method of claim 8 , wherein the air pump is driven for 1 second.

10. The method of claim 8 , wherein as the signal value, 0.05 V is applied by setting 0.45 V as a set signal value.

11. The method of claim 8 , wherein the diagnosis controller is configured to determine whether the occurrence of the temperature drop is normal or abnormal according to the tip temperature difference based on 10° C.

12. The method of claim 11 , wherein the tip temperature difference is an absolute value obtained by subtracting the second oxygen detector tip temperature from the first oxygen detector tip temperature.

13. The method of claim 8 , wherein as the time lapse, 1 second is applied.

14. The method of claim 8 , wherein when the diagnosis controller confirms that abnormality of the occurrence of the temperature drop occurs by use of the tip temperature difference,
a temperature abnormality counter of the oxygen detector is set as 1 and is summed to a number of counters according to occurrence of the abnormality of the occurrence of the temperature drop, and
the number of counters is a number of times of the air pump driven.

15. The method of claim 14 , wherein a cumulative number of counters is set as 3 or more than 3.

16. The method of claim 1 ,
wherein the diagnosis controller is configured to confirm the line leakage on the rear end portion of the valve by occurrence of a number of times of occurrence of the temperature drop which is equal to or greater than a number of counts of a temperature abnormality counter set value in a state where a time count set value of the occurrence of the temperature drop is satisfied, and
wherein the diagnosis controller is configured to confirm the line leakage on the rear end portion of the valve by the number of counts.

17. The method of claim 16 ,
wherein the temperature abnormality counter set value is a value in which the temperature drop occurs three times, and
wherein the number of counts of the temperature abnormality counter set is a number of times of the air pump driven.

18. A vehicle exhaust system comprising:
an exhaust line through which an exhaust gas flows;
an electric heated catalyst (EHC) system including an oxygen detector provided on the exhaust line, an air pump configured to transmit air to an air line connected to the exhaust line, a switching valve configured to open a passage of the air line, a pressure detector configured to detect a pressure on a valve front end portion of the switching valve, and an electric heated catalyst (EHC) purifying the exhaust gas; and
a diagnosis controller configured to confirm satisfaction of temperature conditions of an engine coolant temperature and an outside air temperature under entry conditions according to a key-on and then, confirm occurrence of a temperature drop according to a time lapse depending upon a change in a temperature value of the oxygen detector detected after airflow of the exhaust line by driving the air pump when a heater of the EHC system is driven, and to confirm a line leakage on a rear end portion of the switching valve using a number of counts of the occurrence of the temperature drop.

19. The vehicle exhaust system of claim 18 , wherein the heater is embedded in the oxygen detector.

20. The vehicle exhaust system of claim 18 , wherein the EHC is configured integrally with a three-way catalyst (TWC).

Assignees

• Hyundai Motor Co Ltd
• Kia Corp

Inventors

• Koo Bon-Chang

Classifications

• F01N11/00 Primary

  Monitoring or diagnostic devices for exhaust-gas treatment apparatus · CPC title

• F01N11/002 Primary

  the diagnostic devices measuring or estimating temperature or pressure in, or downstream of the exhaust apparatus · CPC title

• F01N11/007

  the diagnostic devices measuring oxygen or air concentration downstream of the exhaust apparatus · CPC title

• F01N2560/025

  for measuring or detecting O2, e.g. lambda sensors · CPC title

• F01N2560/08

  the means being a pressure sensor · CPC title