Photoelectrochemical device for the capture, concentration and collection of atmospheric carbon dioxide

Patent metadata

Field	Value
Publication number	US-11745141-B2
Application number	US-202217710025-A
Country	US
Kind code	B2
Filing date	Mar 31, 2022
Priority date	Apr 7, 2021
Publication date	Sep 5, 2023
Grant date	Sep 5, 2023

Abstract

The present disclosure relates to a carbon dioxide capture device comprising a first reactor and a second reactor both of which show a (photo)anode containing or connected to oxygen evolution and/or carbon dioxide evolution catalyst(s) and a (photo)cathode containing or connected to an oxygen reduction catalyst, wherein the first reactor comprises an anion exchange membrane placed between the porous (photo)anode and porous (photo)cathode, and the second reactor comprises a proton exchange membrane placed between the porous (photo)anode and porous (photo)cathode. On the porous (photo)cathode side of the first reactor there is a fluid inlet able to carry carbon dioxide, air and water, and on the side of the porous (photo)cathode of the second reactor there is a fluid outlet able to carry carbon dioxide and water.

First claim

What is claimed is:

1. Carbon dioxide capture device comprising :
(A) a first reactor comprising an anion exchange membrane placed between a porous (photo)anode and porous (photo)cathode, wherein the (photo)anode contains or is connected physically or electrically to oxygen evolution and/or carbon dioxide evolution catalyst(s), and the (photo)cathode contains or is connected physically or electrically to an oxygen reduction catalyst;
(B) a second reactor comprising a proton exchange membrane placed between a porous (photo)anode and porous (photo)cathode, wherein the (photo)anode contains or is connected physically or electrically to an oxygen evolution catalyst, and the (photo)cathode contains or is connected physically or electrically to an oxygen reduction catalyst;
wherein the porous (photo)cathode of the first reactor has at least a fluid inlet able to carry carbon dioxide, air and water, and the porous (photo)anode of the first reactor has at least a fluid inlet able to carry water and oxygen,
the porous (photo)cathode of the second reactor has at least a fluid outlet able to carry carbon dioxide and water, and the porous (photo)anode of the second reactor has at least a fluid outlet able to carry water and oxygen,
wherein the carbon dioxide capture device is configured to transfer fluid exiting the porous (photo)cathode of the first reactor to the porous (photo)anode of the second reactor, and to transfer fluid exiting the porous (photo)anode of the first reactor to the porous (photo)cathode of the second reactor.

2. Carbon dioxide capture device according to claim 1 , wherein:
the porous (photo)cathode of the first reactor has a fluid inlet and a fluid outlet both able to carry carbon dioxide in air and water, and the porous (photo)anode of the first reactor has a fluid inlet and a fluid outlet both able to carry water and oxygen;
the porous (photo)cathode of the second reactor has a fluid inlet and a fluid outlet able both to carry carbon dioxide, oxygen and water, and the porous (photo)anode of the second reactor has a fluid inlet and a fluid outlet both able to carry water and oxygen,
wherein the fluid outlet of the porous (photo)cathode of the first reactor is fluidically connected to the fluid inlet of the porous (photo)anode of the second reactor, and the fluid outlet of the porous (photo)anode of the first reactor is fluidically connected to the fluid inlet of the porous (photo)cathode of the second reactor.

3. Carbon dioxide capture device according to claim 1 , wherein the first and second reactor are placed in a consolidated block separated by a separator such that the porous (photo)cathode of the first reactor is situated opposite the porous (photo)anode of the second reactor and separated therefrom by the separator, and the porous (photo)anode of the first reactor is opposite the porous (photo)cathode of the second reactor and separated therefrom by the separator, and a single fluid line including the fluid inlet of the porous (photo)cathode of the first reactor and the fluid outlet of the porous (photo)anode of the second reactor runs along one wall of the consolidated block, and a further single fluid line including the fluid inlet of the porous (photo)anode of the first reactor and the fluid outlet of the porous (photo)cathode of the second reactor runs along another wall of the consolidated block, the two walls facing one another and both being in contact with the separator.

4. Carbon dioxide capture device according to claim 1 , wherein the porous (photo)anode of the first reactor comprises: BiVO 4 , TaO x N y , LaTiO 2 N, BaTaO 2 N, SrTaO 2 N, WO 3 , CuWO 4 , Fe 2 O 3 , ZnFe 2 O 4 , and/or TiO 2 , and may further include (co)catalyst materials based on one or more of: Ni, Ni Raney, NiCo, NiFe, NiP, CoP, CoPi, SrCoO 3 , Ru, Mg, Ag, Au, Fe-OOH, Ni-OOH, IrOx, CoOH, FeOx, Pt, Rh, RhOx, RuOx, and PtOx.

5. Carbon dioxide capture device according to claim 1 , wherein the porous (photo)anode of the second reactor comprises: BiVO 4 , TaO x N y , LaTiO 2 N, BaTaO 2 N, CuWO 4 , WO 3 , and/or TiO 2 , and may further include (co)catalyst materials based on one or more of: Ir, IrOx, Rh, RhOx, Pt, PtOx, Ni, Co, CoOx, NiOx, MnOx, Co phosphate, Mg, Ru, Au, Pt 3 M where M=Ni or Co or Y, PtRu, NiP, CoP, FeP, NiCo, NiMo, and NiW.

6. Carbon dioxide capture device according to claim 1 , wherein the porous (photo)cathode of the first reactor comprises one or more of: MoS 2 , MoSe 2 , WS 2 , GaP, CdS, CdSe, ZnSe, CuNbO 4 , PMPDI, InP, WSe 2 , ZnFe 2 O 4 , CuNbO 3 , PMPDI, Cu 2 O, g-C 3 N 4 , CIGS, CIGSe, CaFeO 2 , CuFeO 2 , and may further include (co)catalyst materials based on one or more of: Ni, Ni Raney, LaNiO 3 , LaMnO 3 , Ag, Ru, Au, Pt, Pt 3 M where M=Ni or Co or Y, PtRu, Co, NiP, CoP, FeP, NiCo, NiMo, NiW, Ir, Mg, Ru, Pt, Rh, and RhOx.

7. Carbon dioxide capture device according to claim 1 , wherein the porous (photo)cathode of the second reactor comprises one or more of: MoS 2 , MoSe 2 , WS 2 , GaP, CdS, CdSe, ZnSe, CuNbO 4 , PMPDI, InP, WSe 2 , ZnFe 2 O 4 , CuNbO 3 , PMPDI, Cu 2 O, g-C 3 N 4 , CIGS, CIGSe, CaFeO 2 , and CuFeO 2 , and may further include (co)catalyst materials based on: Ru, Au, Pt, Pt 3 M where M=Ni, Co, Y, PtRu, NiP, CoP, FeP, NiCo, NiMo, and/or NiW.

8. Carbon dioxide capture device according to claim 1 , wherein the porous (photo)anode of the first reactor and/or the porous (photo)anode of second reactor and/or the porous (photo)cathode of the first reactor and/or the porous (photo)cathode of second reactor, comprise(s) porous substrates, such as those in mesh, felt or foam form, the porous substrates comprising a material selected from the group consisting of: carbon; titanium; tungsten; stainless steel; nickel; and conducting oxides.

9. Carbon dioxide capture device according to claim 1 , wherein the anion exchange membrane of the first reactor comprises a material selected from the group consisting of: materials containing quaternary ammonium groups; low density polyurethane with quaternary ammonium groups; materials containing imidazolium or polybenzimidazole groups; and tri-or di-amine cross-linked quaternized polysulfones.

10. Carbon dioxide capture device according to claim 9 , wherein the anion exchange membrane of the first reactor comprises a material with vinylbenzyl chloride and imidazolium groups.

11. Carbon dioxide capture device according to claim 1 , wherein the proton exchange membrane for the second reactor comprises a material selected from the group consisting of: perfluorocarbonsulfonic acid polymers; polysulfonic acid polymers; polybenzimidazoles; polyacrylic acids; and hydrocarbon membrane materials.

Assignees

• Toyota Motor Co Ltd

Inventors

• Johnson Hannah
• Kinge Sachin
• Tsampas Michail
• Zafeiropoulos Georgios

Classifications

• Y02C20/40

  of CO2 · CPC title

• B01D53/326 Primary

  in electrochemical cells · CPC title

• B01D53/22

  by diffusion (manufacturing semi-permeable membranes B01D67/00; form, structure or properties of semi-permeable membranes B01D69/00; material for semi-permeable membranes B01D71/00) · CPC title

• B01D53/229

  Integrated processes (Diffusion and at least one other process, e.g. adsorption, absorption) · CPC title

• B01D53/62

  Carbon oxides · CPC title