Camera actuator with moving coils and dynamic flex circuit

Patent metadata

Field	Value
Publication number	US-11743586-B2
Application number	US-202117373595-A
Country	US
Kind code	B2
Filing date	Jul 12, 2021
Priority date	Jul 13, 2020
Publication date	Aug 29, 2023
Grant date	Aug 29, 2023

Abstract

Various embodiments include a camera having an actuator with one or more moving coils and a dynamic flex circuit. In some embodiments, the camera may include a movable frame that is fixedly coupled with a lens group or an image sensor. The actuator may be a voice coil motor (VCM) actuator that moves the movable frame relative to one or more stationary structures of the camera. The VCM actuator may include a coil coupled with the movable frame, and a magnet coupled with the stationary structure(s). The dynamic flex circuit may be configured to provide an electrical connection between the coil and the stationary structure(s), and a portion of the dynamic flex circuit may provide service loop to allow motion of the movable frame enabled by the VCM actuator.

First claim

What is claimed is:

1. A camera, comprising:
a lens group comprising one or more lens elements;
an image sensor to capture image data based on light that has passed through the lens group;
a movable frame fixedly coupled with the lens group or the image sensor;
one or more stationary structures;
a voice coil motor (VCM) actuator to move the movable frame relative to the one or more stationary structures, comprising:
a coil fixedly coupled with the movable frame, such that the coil moves together with the movable frame; and
a magnet fixedly coupled with the one or more stationary structures; and

a flex circuit that provides an electrical connection between the coil and the one or more stationary structures, wherein a portion of the flex circuit provides a service loop including one or more discrete folds that allows motion of the movable frame enabled by the VCM actuator, wherein a moveable end portion of the flex circuit is fixedly coupled with the coil and the moveable frame, and wherein the flex circuit conveys electrical signals between the one or more stationary structures and the coil via the electrical connection.

2. The camera of claim 1 , wherein the flex circuit comprises:
a fixed end portion fixedly coupled with the one or more stationary structures;
an intermediate portion that extends from the fixed end portion to the movable end portion and that provides the service loop.

3. The camera of claim 1 , wherein the movable frame comprises a lens carrier fixedly coupled with the lens group.

4. The camera of claim 3 , wherein:
the flex circuit is a first flex circuit;
the one or more stationary structures comprise at least one of:
a base structure; or
a stationary portion of a second flex circuit that is attached to the base structure, wherein the second flex circuit is capable of routing electrical signals between the first flex circuit and at least one of:
an image sensor package that includes the image sensor; or
one or more external components that are external to the camera.

5. The camera of claim 3 , wherein:
the one or more stationary structures comprise a base structure; and
the camera further comprises:
a bearing suspension arrangement to suspend the lens carrier from the base structure, wherein the lens carrier is configured to move on ball bearings so as to allow motion enabled by the VCM actuator.

6. The camera of claim 1 , wherein:
the movable frame comprises a stage that is fixedly coupled with the image sensor;
the one or more stationary structures comprise a base structure; and
the camera further comprises:
a bearing suspension arrangement to suspend the stage from the base structure, wherein the stage is configured to move on ball bearings so as to allow motion enabled by the VCM actuator.

7. The camera of claim 1 , further comprising:
a position sensor for detecting a position of the movable frame, wherein the position sensor is fixedly coupled with the flex circuit and positioned proximate the coil.

8. A device, comprising:
one or more processors;
memory storing program instructions executable by the one or more processors to control operation of a camera; and
the camera, comprising:
a lens group comprising one or more lens elements;
an image sensor to capture image data based on light that has passed through the lens group;
a movable frame fixedly coupled with the lens group or the image sensor;
one or more stationary structures;
a voice coil motor (VCM) actuator to move the movable frame relative to the one or more stationary structures, the VCM actuator comprising:
a coil fixedly coupled with the movable frame, such that the coil moves together with the movable frame; and
a magnet fixedly coupled with the one or more stationary structures; and

a flex circuit that provides an electrical connection between the coil and the one or more stationary structures, wherein a portion of the flex circuit provides a service loop including one or more discrete folds that allows motion of the movable frame enabled by the VCM actuator, wherein a moveable end portion of the flex circuit is fixedly coupled with the coil and the moveable frame, and wherein the flex circuit conveys electrical signals between the one or more stationary structures and the coil via the electrical connection.

9. The device of claim 8 , wherein the flex circuit comprises:
a fixed end portion fixedly coupled with the one or more stationary structures; and
an intermediate portion that extends from the fixed end portion to the movable end portion and that provides the service loop.

10. The device of claim 8 , wherein the movable frame comprises a lens carrier fixedly coupled with the lens group.

11. The device of claim 10 , wherein:
the flex circuit is a first flex circuit;
the one or more stationary structures comprise at least one of:
a base structure; or
a stationary portion of a second flex circuit that is attached to the base structure, wherein the second flex circuit is capable of routing electrical signals between the first flex circuit and at least one of:
an image sensor package that includes the image sensor; or
one or more external components that are external to the camera.

12. The device of claim 10 , wherein:
the one or more stationary structures comprise a base structure; and
the camera further comprises:
a bearing suspension arrangement to suspend the lens carrier from the base structure, wherein the lens carrier is configured to move on ball bearings so as to allow motion enabled by the VCM actuator.

13. The device of claim 8 , wherein:
the movable frame comprises a stage that is fixedly coupled with the image sensor;
the one or more stationary structures comprise a base structure; and
the camera further comprises:
a bearing suspension arrangement to suspend the stage from the base structure, wherein the stage is configured to move on ball bearings so as to allow motion enabled by the VCM actuator.

14. The device of claim 8 , wherein the camera further comprises:
a position sensor for detecting a position of the movable frame, wherein the position sensor is fixedly coupled with the flex circuit and positioned proximate the coil.

15. The device of claim 8 , wherein the one or more processors are configured to cause the VCM actuator to move the lens group in at least one direction parallel to an optical axis defined by the one or more lens elements.

16. A flex circuit for a camera, the flex circuit comprising:
a fixed end portion to couple with one or more stationary structures of the camera;
a movable end portion to fixedly couple with a movable coil of a voice coil motor (VCM) actuator of the camera, wherein the movable coil is to electromagnetically interact with a stationary magnet of the VCM actuator, so as to produce Lorentz forces that move a movable frame of the camera, together with the movable coil, relative to the one or more stationary structures; and
an intermediate portion to convey electrical signals between the fixed end portion and the movable end portion, wherein the intermediate portion provides a service loop including one or more discrete folds that allows motion of the movable frame enabled by the VCM actuator.

17. The flex circuit of claim 16 , wherein the movable end portion is coupled with the movable coil such that the electrical signals are capable of supplying a drive current to the movable coil.

18. The flex circuit of claim 16 , wherein:
the movable frame is a lens carrier to which a lens group comprising one or more lens element

Assignees

• Apple Inc

Inventors

• Smyth Nicholas D

Classifications

• H04N23/687 Primary

  by shifting the lens or sensor position · CPC title

• G02B27/646

  compensating for small deviations, e.g. due to vibration or shake (movement of one or more optical elements for control of motion blur in cameras, projectors or printers G03B2205/0007; image stabilisation in cameras peculiar to the presence or use of an electronic image sensor H04N23/68) · CPC title

• G03B5/00

  Adjustment of optical system relative to image or object surface other than for focusing · CPC title

• H04N23/57

  Mechanical or electrical details of cameras or camera modules specially adapted for being embedded in other devices · CPC title

• H04N23/683

  performed by a processor, e.g. controlling the readout of an image memory · CPC title