Positive-electrode active material for secondary cell, and method for manufacturing the same

Patent metadata

Field	Value
Publication number	US-11742485-B2
Application number	US-201916515489-A
Country	US
Kind code	B2
Filing date	Jul 18, 2019
Priority date	Sep 26, 2014
Publication date	Aug 29, 2023
Grant date	Aug 29, 2023

Abstract

The present invention provides a positive-electrode active material for a lithium-ion secondary cell or a sodium-ion secondary cell, which can effectively exhibit more excellent charge/discharge characteristics; and a method for manufacturing the positive-electrode active material. Namely, the present invention relates to a positive-electrode active material for a secondary cell comprising an oxide represented by formula (A): LiFeaMnbMcPO4, formula (B): LiFeaMnbMcSiO4, or formula (C): NaFegMnhQiPO4; and carbon derived from a cellulose nanofiber supported thereon.

First claim

The invention claimed is:

1. A positive-electrode active material for a secondary cell, comprising a compound particle represented by the following formula (B):
Li 2 Fe a Mn b M c SiO 4   (B)

wherein in formula (B), M represents Mg, Ca, Sr, Y, Zr, Mo, Ba, Pb, Bi, La, Ce, Nd or Gd; a, b and c represent numbers satisfying 0≤a≤1, 0≤b≤1 and 0<c≤0.3, a and b are not simultaneously 0, and 2a+2b+(valence of M)×c=2 is satisfied; and
carbon,
wherein the carbon is derived from a cellulose nanofiber and is supported on the compound particle,
wherein an amount of the carbon derived from the cellulose nanofiber and supported on the compound particle is from 0.3 to 6 mass %, and
the positive-electrode active material is a product obtained by pyrolyzing a granule S comprising the compound particle and the cellulose nanofiber and having a particle size (D 50 value) of 1 to 15 μm.

2. The positive-electrode active material for a secondary cell according to claim 1 , wherein, in a Raman spectrum, an intensity ratio (G/D) of D band and G band is 0.5 to 1.8; or an intensity ratio (SiO 4 /G) of the peak attributed to SiO 4 4− and G band is 0.01 to 0.10 and no radial breathing mode (RBM) peak is present.

3. The positive-electrode active material for a secondary cell according to claim 1 , wherein the granule S is a granulated material of a compound particle, wherein the compound particle is a product of a synthetic reaction of a lithium compound or a sodium compound, a phosphoric acid compound or a silicic acid compound and a metal salt comprising at least an iron compound or a manganese compound, and the cellulose nanofiber.

4. The positive-electrode active material for a secondary cell according to claim 1 , wherein in formula (B), a, b and c represent numbers satisfying 0.1≤a≤0.6, 0.1≤b≤0.6 and 0<c≤0.3.

5. The positive-electrode active material for a secondary cell according to claim 1 , wherein the formula (B) is Li 2 Fe 0.09 Mn 0.85 Zr 0.03 SiO 4 .

6. The positive-electrode active material for a secondary cell according to claim 1 , wherein an amount of the carbon derived from the cellulose nanofiber and supported on the compound particle is from 0.5 to 5 mass %.

7. A method for manufacturing a positive-electrode active material for a secondary cell, comprising a compound particle represented by the following formula, (B)
Li 2 Fe a Mn b M c SiO 4   (B)

wherein in formula (B) M represents Mg, Ca, Sr, Y, Zr, Mo, Ba, Pb, Bi, La, Ce, Nd or Gd; a, b and c represent numbers satisfying 0≤a≤1, 0≤b≤1 and 0<c≤0.3, a and b are not simultaneously 0, and 2a+2b+(valence of M)×c=2 is satisfied; and
carbon,
wherein the carbon is derived from a cellulose nanofiber supported on the compound particle,
wherein an amount of the carbon derived from the cellulose nanofiber and supported on the compound particle is from 0.3 to 6 mass %, and
the positive-electrode active material is a product obtained by pyrolyzing a granule S comprising the compound particle and the cellulose nanofiber and having a particle size (D 50 value) of 1 to 15 μm,
the method comprising
mixing slimy Q comprising a compound particle obtained by a synthetic reaction with slurry R comprising a cellulose nanofiber, to obtain slurry S,
subjecting the slurry S obtained to spray drying to obtain granule S, and
pyrolyzing the granule S obtained under a reducing atmosphere or an inert atmosphere.

Assignees

• Taiheiyo Cement Corp

Inventors

• Yamashita Hiroki
• Hatsumori Tomoki
• Ogami Takaaki

Classifications

• H01M4/5825 Primary

  Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines · CPC title

• C01B25/45

  containing plural metal, or metal and ammonium · CPC title

• C01B33/20

  Silicates (persilicates C01B15/14 {; containing aluminium C01B33/26}) · CPC title

• C01B33/32

  Alkali metal silicates ({C01B33/24} , C01B33/26 take precedence) · CPC title

• D01F9/16

  from products of vegetable origin or derivatives thereof, e.g. from cellulose acetate (D01F9/18 takes precedence) · CPC title