Methods and systems for improving fuel injection repeatability

Patent metadata

Field	Value
Publication number	US-11739706-B2
Application number	US-202117304721-A
Country	US
Kind code	B2
Filing date	Jun 24, 2021
Priority date	Jun 24, 2021
Publication date	Aug 29, 2023
Grant date	Aug 29, 2023

Abstract

Methods and systems are provided for balancing a plurality of fuel injectors. In one example, a method includes adjusting port-fuel injecting parameters in response to a learned direct injector fueling error.

First claim

The invention claimed is:

1. A method, comprising:
adjusting a pulse-width of a plurality of port-fuel injectors to change an amount of fuel injected by the port-fuel injectors by a correction value offsetting a fueling error of a plurality of direct injectors while maintaining the fueling error of the plurality of direct injectors.

2. The method of claim 1 , further comprising learning the fueling error during a pressure-based injector balancing diagnostic, wherein the learning comprises commanding a single, identical pulse-width to each of the plurality of direct injectors.

3. The method of claim 2 , further comprising determining a fuel rail pressure drop for each of the plurality of direct injectors.

4. The method of claim 3 , further comprising calculating a correction pulse-width for each of the plurality of port-fuel injectors based on the fueling error.

5. The method of claim 1 , wherein the pulse-width signaled is based on a combination of a reference direct injector pulse at which the fueling error is learned, a correction pulse-width calculated based on the fueling error of a direct injector of the plurality of direct injectors, and a port-fuel injector transfer function, and wherein the direct injector is positioned to inject directly into the cylinder.

6. A system, comprising:
an engine comprising a plurality of cylinders;
a plurality of port-fuel injectors and a plurality of direct injectors, wherein each cylinder of the plurality of cylinders includes at least one port-fuel injector of the plurality of port-fuel injectors and at least one direct injector of the plurality of direct injectors; and
a controller with computer-readable instructions stored on memory thereof that cause the controller to:
determine a fuel mass correction value for each of the plurality of direct injectors based on a fueling error thereof at a reference direct injector pulse-width (PW); and
when the reference direct injector PW is signaled to a direct injector, adjust a PW signal and operate a port-fuel injector of the plurality of port-fuel injectors to inject at least an amount of fuel corresponding to the fuel mass correction value of the direct injector of the plurality of direct injectors, wherein the port-fuel injector and the direct injector fuel a same cylinder of the plurality of cylinders.

7. The system of claim 6 , wherein the instructions further enable the controller to signal to the plurality of direct injectors to inject at only the reference PW when determining the fuel mass correction value.

8. The system of claim 7 , wherein the instructions further cause the controller to adjust the PW signaled to each of the plurality of port-fuel injectors in proportion to the fuel mass correction value determined for a direct injector arranged in a same cylinder.

9. The system of claim 7 , wherein only pulse widths for each of the plurality of port-fuel injectors are adjusted based on the fuel mass correction value, and wherein the fueling error of the plurality of direct injector is maintained.

10. The system of claim 6 , wherein the instructions further cause the controller to intrusively operate the port-fuel injectors during high engine loads.

11. The system of claim 6 , wherein fuel mass correction values are determined during a pressure-based injector balancing (PBIB) diagnostic, and the fuel mass correction values are proportional to the fuel mass offset.

12. The system of claim 6 , further comprising where the port-fuel injectors are positioned to inject directly into an intake port of one cylinder of the plurality of cylinders, and wherein the direct injectors are positioned to inject directly into an interior volume of one cylinder of the plurality of cylinders.

13. The system of claim 6 , wherein the instructions further cause the controller to determine fuel mass correction values for the plurality of port-fuel injectors and update fueling parameters of the port-fuel injectors based on fuel mass correction values of the plurality of port-fuel injectors.

14. A method, comprising:
determining a pulse-width (PW) correction to be applied to a port-fuel injector based on a fueling offset of a direct injector learned during a diagnostic, the fueling offset based on a difference between a commanded fuel mass and an actual fuel mass delivered, the actual fuel mass delivered being proportional to a drop-in fuel-rail pressure (FRP);
maintaining the fueling offset of the direct injector following the diagnostic; and
applying the PW correction to injection parameters of only the port-fuel injector at a reference injection PW of the direct injector;
wherein the port-fuel injector is positioned to inject in an intake port of a cylinder and the direct injector is positioned to inject into an interior volume of the cylinder.

15. The method of claim 14 , wherein injection parameters of the direct injector are not adjusted, further comprising operating the port-fuel injector during all combusting events of an engine.

16. The method of claim 14 , wherein the reference injection PW is one of a subset of PWs within a range spanning 0 to 3900 μs, and wherein the PW correction is applied to the port-fuel injector when the direct injector is operating at the reference injection PW.

17. The method of claim 14 , wherein applying the PW correction to injection parameters of the port-fuel injector includes increasing a PW of the port-fuel injector in response to an under-fueling of the direct injector, further comprising decreasing the PW of the port-fuel injector in response to an over-fueling of the direct injector.

Assignees

• Ford Global Tech Llc

Inventors

• Pursifull Ross
• Kiwan Rani
• Hollar Paul
• Thomas Joseph

Classifications

• F02D41/2467 Primary

  for injectors · CPC title

• F02D41/20 Primary

  Output circuits, e.g. for controlling currents in command coils · CPC title

• F02D41/221

  relating to the failure of actuators or electrically driven elements · CPC title

• F02D41/2477

  characterised by the method used for learning · CPC title

• F02D2041/2027

  Control of the current by pulse width modulation or duty cycle control · CPC title