Methods and systems for conformable fuel tank

Patent metadata

Field	Value
Publication number	US-11738636-B2
Application number	US-201916562326-A
Country	US
Kind code	B2
Filing date	Sep 5, 2019
Priority date	Sep 5, 2019
Publication date	Aug 29, 2023
Grant date	Aug 29, 2023

Abstract

Filling methods and systems are provided for a conformable fuel tank. In one example, a system comprises an active thermal management arrangement for the conformable fuel tank. The active thermal management arrangement comprises one or more recirculation passage for mixing hot fuel distal to an inlet port of the conformable fuel tank with cool incoming fuel flowing to the inlet port.

First claim

The invention claimed is:

1. A system, comprising:
a conformable fuel tank comprising a multi-flow inlet configured to flow fuel to a first half of the conformable fuel tank and a second half of the conformable fuel tank, the conformable fuel tank further comprising a first recirculation passage having a first pump and a second recirculation passage having a second pump, wherein each of the first and second recirculation passages is fluidly coupled to a conduit upstream of the multi-flow inlet, wherein the multi-flow inlet comprises a first outlet fluidly coupled to a first outlet passage configured to direct fuel to a first inlet port arranged in the first half of the conformable fuel tank, and the multi-flow inlet further comprises a second outlet fluidly coupled to a second outlet passage configured to direct fuel to a second inlet port arranged in the second half of the conformable fuel tank.

2. The system of claim 1 , wherein the first half of the conformable fuel tank and the second half of the conformable fuel tank are fluidly coupled to one another.

3. The system of claim 1 , wherein the first half of the conformable fuel tank further comprises a first outlet port arranged distally to the first inlet port in the first half of the conformable fuel tank, and wherein the first outlet port is fluidly coupled to the first recirculation passage.

4. The system of claim 1 , wherein the second half of the conformable fuel tank further comprises a second outlet port arranged distally to the second inlet port in the second half of the conformable fuel tank, and wherein the second outlet port is fluidly coupled to the second recirculation passage.

5. The system of claim 1 , wherein the first outlet passage is fluidly separated from the second outlet passage.

6. The system of claim 1 , wherein the first pump is configured to adjust a flow rate through the first recirculation passage and the second pump is configured to adjust a flow rate through the second recirculation passage.

7. The system of claim 1 , further comprising a coolant passage in contact with one or more storage vessels of the conformable fuel tank.

8. The system of claim 7 , wherein the coolant passage wraps around one or more storage vessels.

9. The system of claim 1 , further comprising a metallic foil surrounding an outer surface of one or more storage vessels of a plurality of storage vessels of the conformable fuel tank.

10. The system of claim 9 , wherein the outer surface comprises a carbon fiber composite material, further comprising an inner polymer liner arranged interior to the carbon fiber composite material.

11. A conformable fuel tank, comprising:
a plurality of storage vessels fluidly coupled in series, wherein the conformable fuel tank comprises a plurality of inlet ports including a first inlet port and a second inlet port, a plurality of outlet ports including a first outlet port and a second outlet port, wherein the plurality of inlet ports is arranged between the plurality of outlet ports;
a plurality of recirculation passages including a first recirculation passage configured to flow a product from the first outlet port to a feed passage via a first pump, and a second recirculation passage configured to flow product from the second outlet port to the feed passage via a second pump;
a coolant passage in thermal contact with at least portions of the plurality of storage vessels adjacent to the plurality of outlet ports; and
a controller comprising computer-readable instructions stored on non-transitory memory thereof that when executed enable the controller to:
flow coolant to the coolant passage in response to a temperature sensed by a temperature sensor arranged proximally to the first outlet port or the second outlet port exceeding the threshold temperature.

12. The conformable fuel tank of claim 11 , wherein the instructions further enable the controller to activate the first pump to flow product through the first recirculation passage or the second pump to flow product through the second recirculation passage, to the feed passage, and back to the plurality of storage vessels in response to a temperature sensed by a temperature sensor arranged proximally to the first outlet port or the second outlet port exceeding the threshold temperature.

13. The conformable fuel tank of claim 11 , wherein the plurality of storage vessels is configured to store the product, wherein the product is a natural gas or hydrogen.

14. The conformable fuel tank of claim 11 , wherein the instructions further enable the controller to adjust flow rates of the first pump and the second pump in response to feedback from the temperature sensor, wherein the temperature sensor is a first temperature sensor arranged at the first outlet port of the conformable fuel tank, further comprising a second temperature sensor arranged at the second outlet port of the conformable fuel tank, wherein a first pump flow rate is increased more than a second pump flow rate in response to a temperature at the first outlet port being greater than a temperature at the second outlet port.

15. The conformable fuel tank of claim 14 , wherein the instructions further enable the controller to increase the second pump flow rate more than the first pump flow rate in response to the temperature at the second outlet port being greater than the temperature at the first outlet port.

16. The conformable fuel tank of claim 15 , further comprising where the instructions further enable the controller to adjust the first pump flow rate and the second pump flow rate to an equal flow rate in response to a difference between the temperature at the first outlet port and the temperature at the second outlet port being within a threshold range.

17. The conformable fuel tank of claim 11 , wherein the coolant passage wraps around the plurality of storage vessels comprising the first outlet port and the second outlet port, the coolant passage in contact with a metallic foil surrounding a carbon fiber composite of the plurality of storage vessels comprising the first outlet port and the second outlet port.

18. The conformable fuel tank of claim 11 , wherein a housing comprising an interior volume in which the plurality of storage vessels is arranged, wherein the coolant passage is configured to flow a coolant into the interior volume, wherein the coolant fills spaces of the interior volume formed between adjacent vessels of the plurality of storage vessels.

Assignees

• Ford Global Tech Llc

Inventors

• Veenstra Michael J
• Hobein Bert
• Huth Florian
• Papasavva Stella
• Riley Matthew
• Conrad Michael

Classifications

• Y02E60/32

  Hydrogen storage · CPC title

• B60K15/03 Primary

  Fuel tanks · CPC title

• F17C13/026

  having the temperature as the parameter · CPC title

• F28F27/00

  Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus (control arrangements in general G05) · CPC title

• G05D7/0629

  characterised by the type of regulator means · CPC title