Method for automatically regulating the size of a slot of a nozzle assembly and control and/or regulation system

Patent metadata

Field	Value
Publication number	US-11738494-B2
Application number	US-201917055371-A
Country	US
Kind code	B2
Filing date	May 15, 2019
Priority date	May 16, 2018
Publication date	Aug 29, 2023
Grant date	Aug 29, 2023

Abstract

The invention relates to a method for automatically regulating the size of a nozzle discharge slot of a nozzle assembly, wherein the nozzle assembly comprises a first and a second nozzle lip and a nozzle discharge slot arranged between the nozzle lips for setting in a controlled manner a thickness profile of a conveyable melt. A plurality of adjusting elements, in particular a plurality of adjusting pins, which are coupled to a respective thermoelement, is arranged at the first nozzle lip, wherein the thermoelements are controllable by the regulation in such a way that the slot adjustment can be realized by the action of a mechanical force from the respective adjusting element on the first nozzle lip as a result of an expansion or contraction of the thermoelements. An adjustment of the adjusting elements is carried out automatically based on measurement signals of at least one sensor, wherein the sensor is designed and/or arranged at the nozzle assembly in such a way that conclusions can be drawn about the thickness profile of the melt. The right-hand and left-hand edge region of the melt is monitored by means of the sensor and is controlled or regulated in such a way that the respective edge region is set by adjusting the adjusting elements depending on the material, in particular viscosity and/or viscoelasticity, and/or quality criteria and/or a conveying speed. The invention further relates to a control and/or regulation system.

First claim

The invention claimed is:

1. A method for automatically regulating the size of a nozzle discharge slot of a nozzle assembly, wherein the nozzle assembly comprises a first and a second nozzle lip and a nozzle discharge slot arranged between the nozzle lips for setting in a controlled manner a thickness profile of a conveyable melt, wherein a plurality of adjusting elements is arranged at the first nozzle lip, which are coupled to a respective thermoelement, wherein the thermoelements are controllable by the regulation in such a way that the slot adjustment can be realized by the action of a mechanical force from the respective adjusting element on the first nozzle lip as a result of an expansion or contraction of the thermoelements, wherein an adjustment of the adjusting elements is carried out automatically based on measurement signals of at least one sensor, wherein the sensor is at least designed or arranged at the nozzle assembly in such a way that conclusions can be drawn about the thickness profile of the melt,
wherein
the right-hand and left-hand edge region of the melt is monitored by means of the sensor and is controlled or regulated in such a way that the respective edge region is set by adjusting the adjusting elements depending on the viscosity and/or viscoelasticity of the material, a quality criteria and a conveying speed.

2. The method according to claim 1 ,
wherein
individual adjusting elements are adjusted with a time delay.

3. The method according to claim 1 ,
wherein
the adjusting elements are adjusted simultaneously.

4. The method according to claim 1 ,
wherein
the adjusting elements are adjusted over an equal stroke, thus enabling a parallel adjustment.

5. The method according to claim 1 ,
wherein
a simultaneous adjustment of individual or several adjusting elements occurs.

6. The method according to claim 1 ,
wherein
by means of at least electrostatics or air an edge adhesion of the melt emerging from the nozzle assembly to a casting roll occurs, wherein the edge adhesion is set by means of the regulation depending on at least the material or quality criteria or the conveying speed.

7. The method according to claim 6 ,
wherein
the edge adhesion is continuously at least monitored or detected during the operation of the nozzle assembly.

8. The method according to claim 7 ,
wherein
the edge adhesion is detected by means of at least a multidimensional motorized traversing or an optical system or a temperature detection of the melt on the casting roll or sensors to determine the thickness profile of the melt.

9. The method according to claim 1 ,
wherein
the specific setting of the adjusting elements depending on the viscosity and/or viscoelasticity of the material, the quality criteria and the conveying speed is stored or integrated as a self-learning algorithm for a renewed initial operation of the nozzle assembly.

10. The method according to claim 1 ,
wherein
at an initial operation of the nozzle assembly for conveying the melt, the adjusting elements for subsequent regulation of the slot size are set uniquely free from play as the initial setting.

11. The method according to claim 1 ,
wherein
at least two adjusting elements are adjusted simultaneously.

12. The method according to claim 1 ,
wherein
at least one clamping blade is respectively arranged in a right-hand and left-hand edge region of the nozzle assembly, wherein the width of the nozzle discharge slot can be variably set, wherein the method comprises the following steps, which are carried out automatically for adjusting the width of the nozzle discharge slot and for clamping the adjusting elements:
unclamping the clamping blade within the nozzle discharge slot;
displacing the clamping blade within the nozzle discharge slot; and
clamping the clamping blade within the nozzle discharge slot for fixing individual adjusting elements.

13. At least a control or regulation system with a control unit for carrying out the method according to claim 1 .

Assignees

• Windmoeller & Hoelscher

Inventors

• Colell Waldemar
• Groepper Bernd-Alexander
• Schmitz Torsten
• Faustmann Daniel

Classifications

• B29C48/313 Primary

  by positioning the die lips · CPC title

• B05B1/02

  designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, {or having an outlet of particular shape}(B05B1/26, B05B1/28, B05B1/34 take precedence) · CPC title

• B05B1/32

  in which a valve member forms part of the outlet opening {(B05B1/3033 takes precedence)} · CPC title

• B29C48/08

  flexible, e.g. films · CPC title

• B29C48/92 Primary

  Measuring, controlling or regulating · CPC title