Motor rotor and permanent magnet motor

Patent metadata

Field	Value
Publication number	US-11735979-B2
Application number	US-202117313145-A
Country	US
Kind code	B2
Filing date	May 6, 2021
Priority date	Nov 7, 2018
Publication date	Aug 22, 2023
Grant date	Aug 22, 2023

Abstract

Disclosed are a motor rotor and a permanent magnet motor. The motor rotor includes: a rotating shaft; a magnetic layer fixedly sleeved on the rotating shaft; a first heat diffusion layer wrapped on an outer surface of the magnetic layer away from the rotating shaft for preventing a shielding layer from overheating locally; and the shielding layer wrapped on a surface of the first heat diffusion layer away from the magnetic layer. The first heat diffusion layer is provided between the shielding layer and the magnetic layer of the motor rotor, so that the first heat diffusion layer can prevent the shielding layer and the magnetic layer from overheating locally, and improve heat dissipation efficiency of the shielding layer.

First claim

What is claimed is:

1. A motor rotor, comprising:
a rotating shaft;
a magnetic layer fixedly sleeved on the rotating shaft;
a first heat diffusion layer wrapped on an outer surface of the magnetic layer away from the rotating shaft for preventing a shielding layer from overheating locally; and
the shielding layer wrapped on a surface of the first heat diffusion layer away from the magnetic layer and made of a metal material;
wherein the motor rotor further comprises:
a second heat diffusion layer;
the second heat diffusion layer wraps on an outer surface of the shielding layer away from the magnetic layer; and
the second heat diffusion layer comprises a second carbon fiber layer.

2. The motor rotor according to claim 1 , wherein a first thermal conductivity of the first heat diffusion layer along a radial direction of the rotating shaft is smaller than a second thermal conductivity of the first heat diffusion layer along an axial direction of the rotating shaft.

3. The motor rotor according to claim 1 , wherein the first heat diffusion layer comprises a first carbon fiber layer, a radial direction of the first carbon fiber layer is parallel to a thickness direction of the first heat diffusion layer, and a fiber direction of the first carbon fiber layer is parallel to an axial direction of the rotating shaft.

4. The motor rotor according to claim 1 , wherein a radial direction of the second carbon fiber layer is parallel to a thickness direction of the second heat diffusion layer, and a fiber direction of the second carbon fiber layer is parallel to an axial direction of the rotating shaft.

5. The motor rotor according to claim 4 , wherein the second heat diffusion layer comprises a plurality of metal heat conducting parts provided in the second carbon fiber layer, and the plurality of metal heat conducting parts extend along the radial direction of the second carbon fiber layer for improving a thermal conductivity of the second carbon fiber layer along the radial direction.

6. The motor rotor according to claim 1 , wherein the first heat diffusion layer and the second heat diffusion layer are made of a same material, and a thickness of the first heat diffusion layer is greater than that of the second heat diffusion layer.

7. The motor rotor according to claim 1 , wherein the first heat diffusion layer is in interference fit with the magnetic layer.

8. The motor rotor according to claim 1 , wherein the magnetic layer is a ring permanent magnet; or,
the magnetic layer comprises a fixing device and a permanent magnet, the fixing device is fixedly sleeved on the rotating shaft, a mounting groove is provided on an outer surface of the fixing device away from the rotating shaft, and the permanent magnet is installed in the mounting groove.

9. The motor rotor according to claim 8 , wherein the magnetic layer comprises the fixing device and the permanent magnet, and the fixing device is made of a heat storage material.

10. The motor rotor according to claim 8 , wherein the permanent magnet comprises a neodymium magnet or a samarium cobalt magnet.

11. The motor rotor according to claim 1 , wherein a thickness of the shielding layer is greater than 0.03 mm and less than 1.5 mm.

12. A permanent magnet motor, comprising a motor rotor, wherein the motor rotor comprises:
a rotating shaft;
a magnetic layer fixedly sleeved on the rotating shaft;
a first heat diffusion layer wrapped on an outer surface of the magnetic layer away from the rotating shaft for preventing a shielding layer from overheating locally; and
the shielding layer wrapped on a surface of the first heat diffusion layer away from the magnetic layer and made of a metal material;
the motor rotor further comprises: a second heat diffusion layer;
the second heat diffusion layer wraps on an outer surface of the shielding layer away from the magnetic layer; and
the second heat diffusion layer comprises a second carbon fiber layer.

13. The permanent magnet motor according to claim 12 , wherein a first thermal conductivity of the first heat diffusion layer along a radial direction of the rotating shaft is smaller than a second thermal conductivity of the first heat diffusion layer along an axial direction of the rotating shaft.

14. The permanent magnet motor according to claim 12 , wherein the first heat diffusion layer comprises a first carbon fiber layer, a radial direction of the first carbon fiber layer is parallel to a thickness direction of the first heat diffusion layer, and a fiber direction of the first carbon fiber layer is parallel to an axial direction of the rotating shaft.

15. The permanent magnet motor according to claim 12 , wherein a radial direction of the second carbon fiber layer is parallel to a thickness direction of the second heat diffusion layer, and a fiber direction of the second carbon fiber layer is parallel to an axial direction of the rotating shaft.

16. The permanent magnet motor according to claim 15 , wherein the second heat diffusion layer comprises a plurality of metal heat conducting parts provided in the second carbon fiber layer, and the plurality of metal heat conducting parts extend along the radial direction of the second carbon fiber layer for improving a thermal conductivity of the second carbon fiber layer along the radial direction.

17. The permanent magnet motor according to claim 12 , wherein the first heat diffusion layer and the second heat diffusion layer are made of a same material, and a thickness of the first heat diffusion layer is greater than that of the second heat diffusion layer.

18. The permanent magnet motor according to claim 12 , wherein the first heat diffusion layer is in interference fit with the magnetic layer.

Assignees

• Gree Electric Appliances Inc Zhuhai

Inventors

• Jia Jinxin
• Zhang Xiaobo
• Liu Jianning
• Zhang Fang
• Wei Qiong
• Li Guanghai
• Peng Liming
• Xiong Bowen

Classifications

• H02K9/22 Primary

  by solid heat conducting material embedded in, or arranged in contact with, the stator or rotor, e.g. heat bridges · CPC title

• H02K1/02 Primary

  characterised by the magnetic material · CPC title

• H02K1/2706

  Inner rotors · CPC title

• H02K7/003

  Couplings; Details of shafts (means for mounting rotors on shafts H02K1/28) · CPC title

• H02K1/2733 Primary

  Annular magnets · CPC title