Device for managing the state of health of an electrolyte in a redox flow battery system

Patent metadata

Field	Value
Publication number	US-11735789-B2
Application number	US-202117559837-A
Country	US
Kind code	B2
Filing date	Dec 22, 2021
Priority date	Dec 22, 2021
Publication date	Aug 22, 2023
Grant date	Aug 22, 2023

Abstract

Devices and methods for managing the state of health of an electrolyte in redox flow batteries (RFB) efficiently are described. A diffusion cell is added to the RFB which controls one or more properties of the electrolytes using the diffusion of protons through a proton exchange membrane. The diffusion cell can resemble an electrochemical cell in that there are two fluid chambers divided by a proton conducting membrane. Anolyte flows through one side of the device where it contacts the proton conducting membrane, and catholyte flows through the second side of the device where it contacts the other face of the proton conducting membrane. The concentration gradient of protons from high concentration in the catholyte to low concentration in the anolyte is the driving force for proton diffusion, rather than electromotive force, which greatly simplifies the design and operation.

First claim

What is claimed is:

1. A device for managing a state of health of an electrolyte in a redox flow battery system comprising:
at least one rechargeable cell comprising a positive electrode, a negative electrode, and a separator positioned between the positive electrode and the negative electrode, a positive electrolyte tank comprising a positive electrolyte in fluid communication with the positive electrode in a primary positive electrolyte loop, and a negative electrolyte tank comprising a negative electrolyte in fluid communication with the negative electrode in a primary negative electrolyte loop;
a diffusion cell comprising a positive chamber and a negative chamber separated by a proton conducting membrane, the positive chamber in fluid communication with the primary positive electrolyte loop and the positive electrolyte tank in a secondary positive electrolyte loop, the negative chamber in selective fluid communication with the primary negative electrolyte loop and the negative electrolyte tank in a secondary negative electrolyte loop; and
a controller on the secondary negative electrolyte loop between the negative electrolyte tank and the negative chamber, the controller selectively allowing the negative electrolyte to flow to the negative chamber when a measured property is outside a predetermined operating range and preventing the negative electrolyte from flowing to the negative chamber when the measured property is within the predetermined operating range.

2. The device of claim 1 further comprising:
a hydrogen recombination unit in the secondary positive electrolyte loop for generating hydrogen ions to control a state of charge of the positive electrolyte and the negative electrolyte;
wherein flow of the negative electrolyte is controlled independently of the state of charge.

3. The device of claim 2 wherein the diffusion cell is downstream of the hydrogen recombination unit.

4. The device of claim 1 wherein the positive electrolyte continuously flows to the positive chamber.

5. The device of claim 1 wherein the controller is a control valve.

6. The device of claim 1 further comprising a sensor in electronic communication with the controller, wherein the sensor is in the primary negative electrolyte loop.

7. The device of claim 1 wherein the measured property comprises pH, gas pressure, flow rate, turbidity, viscosity, resistance, voltage, current, or combinations thereof.

8. The device of claim 1 wherein the measured property is pH, wherein the controller is a control valve, and further comprising a sensor in electronic communication with the controller, wherein the sensor is a pH meter, and wherein the sensor is in the primary negative electrolyte loop.

9. A method of managing a state of health of an electrolyte in a redox flow battery system comprising:
providing a redox flow battery system comprising:
at least one rechargeable cell comprising a positive electrode, a negative electrode, and a separator positioned between the positive electrode and the negative electrode, a positive electrolyte tank comprising a positive electrolyte in fluid communication with the positive electrode in a primary positive electrolyte loop, and a negative electrolyte tank comprising a negative electrolyte in fluid communication with the negative electrode in a primary negative electrolyte loop;
a diffusion cell comprising a positive chamber and a negative chamber separated by a proton conducting membrane, the positive chamber in fluid communication with the primary positive electrolyte loop and the positive electrolyte tank in a secondary positive electrolyte loop, the negative chamber in selective fluid communication with the primary negative electrolyte loop and the negative electrolyte tank in a secondary negative electrolyte loop; and
a controller on the secondary negative electrolyte loop between the negative electrolyte tank and the negative chamber, the controller selectively allowing the negative electrolyte to flow to the negative chamber when a measured property is outside a predetermined operating range and preventing the negative electrolyte from flowing to the negative chamber when the measured property is within the predetermined operating range;

pumping positive electrolyte through the primary positive electrolyte loop and negative electrolyte through the primary negative electrolyte loop;
measuring a property with a sensor; and
allowing the negative electrolyte to flow through to the negative chamber when the measured property is outside the predetermined operating range and preventing flow to the negative chamber when the measured property is within predetermined operating range.

10. The method of claim 9 further comprising:
generating hydrogen ions in a hydrogen recombination unit in the secondary positive electrolyte loop to control a state of charge of the positive electrolyte and the negative electrolyte; and
controlling the measured property independently of the state of charge.

11. The method of claim 10 wherein the diffusion cell is downstream of the hydrogen recombination unit.

12. The method of claim 9 wherein the positive electrolyte continuously flows to the positive chamber.

13. The method of claim 9 wherein the controller is a control valve and wherein the control valve is opened when the measured property is outside the predetermined operating range and wherein the control valve is closed when the measured property is within the predetermined operating range.

14. The method of claim 9 wherein measuring the property comprises measuring pH, gas pressure, flow rate, turbidity, viscosity, resistance, voltage, current, or combinations thereof.

15. The method of claim 9 wherein measuring the property comprises measuring pH, wherein the controller is a control valve, and further comprising a sensor in electronic communication with the controller, wherein the sensor is a pH meter, and wherein the sensor is in the primary negative electrolyte loop.

16. A device for managing a state of health of an electrolyte in a redox flow battery system comprising:
at least one rechargeable cell comprising a positive electrode, a negative electrode, and a separator positioned between the positive electrode and the negative electrode, a positive electrolyte tank comprising a positive electrolyte in fluid communication with the positive electrode, the positive electrolyte flowing from the positive electrolyte tank to the positive electrode and from the positive electrode to the positive electrolyte tank in a primary positive fluid loop, and a negative electrolyte tank comprising a negative electrolyte in fluid communication with the negative electrode, the negative electrolyte flowing from the negative electrolyte tank to the negative electrode and from the negative electrode to the negative electrolyte tank in a primary negative fluid loop;
a diffusion cell comprising a positive chamber and a negative chamber separated by a proton conducting membrane, the positive chamber in downstream fluid communication with the primary positive fluid loop in a secondary positive fluid loop, the negative chamber in selective downstream fluid communication with the primary negative fluid loop in a secondary negative fluid loop, the positive electrolyte in the secondary positive fluid loop flowing from the primary positive fluid loop to the positive chamber and to the positive electrolyte tank, and the negative electrolyte in the secondary negative fluid loop flowing from the primary negative fluid loop to the negative chamber and to the negative electrolyte tank;
a controller on the secondary n

Assignees

• Uop Llc

Inventors

• Gray David E
• Kender William T
• Miller Stuart R

Classifications

• H01M8/04186 Primary

  of liquid-charged or electrolyte-charged reactants · CPC title

• H01M8/04276

  Arrangements for managing the electrolyte stream, e.g. heat exchange · CPC title

• H01M8/04753

  of fuel cell reactants · CPC title

• H01M8/188

  by recharging of redox couples containing fluids; Redox flow type batteries · CPC title

• H01M8/0444

  Concentration; Density (H01M8/04492 takes precedence) · CPC title