Lithium-air battery

Patent metadata

Field	Value
Publication number	US-11735745-B2
Application number	US-202117485888-A
Country	US
Kind code	B2
Filing date	Sep 27, 2021
Priority date	Jun 16, 2021
Publication date	Aug 22, 2023
Grant date	Aug 22, 2023

Abstract

A battery may include an anode, a cathode positioned opposite to the anode, a separator positioned between the anode and the cathode, an electrolyte dispersed throughout the cathode and in contact with the anode, and a dual-pore system. The anode may be configured to release a plurality of lithium ions. The cathode may include a plurality of pathways defined by a plurality of porous non-hollow carbonaceous spherical particles and may include a plurality of carbonaceous structures each based on a coalescence of a group of the porous non-hollow carbonaceous spherical particles. The dual-pore system may be disposed in the cathode and defined in shape and orientation by the plurality of carbonaceous structures. In some aspects, the dual-pore system may be configured to receive gaseous oxygen from the ambient atmosphere.

First claim

What is claimed is:

1. A lithium-air battery in fluid communication with an ambient atmosphere, the lithium-air battery comprising:
an anode configured to release a plurality of lithium (Li) ions;
a cathode positioned opposite to the anode, the cathode including a plurality of pores, pathways, and cavities defined by one or more carbonaceous structures arranged in the cathode, where each carbonaceous structure is based on coalescence of a corresponding group of porous non-hollow carbonaceous spherical particles;
an electrolyte dispersed throughout the cathode and in contact with the anode;
a separator positioned between the anode and the cathode; and
a protective layer disposed on the anode, the protective layer comprising:
a polymeric network deposited over one or more exposed surfaces of the anode, the polymeric network including carbonaceous materials grafted with a plurality of fluorinated polymer chains cross-linked with each other, wherein the carbonaceous materials include one or more of graphene, few layer graphene, many layer graphene, graphene nanoparticles, or 3D graphene scaffolds; and
a lithium fluoride (LiF) film formed from the polymeric network and lithium provided by the anode.

2. The lithium-air battery of claim 1 , wherein the plurality of pathways includes:
a network of interconnected transport pores configured to transport oxygen from the ambient atmosphere into the cathode;
a network of interconnected transport pathways configured to diffuse the oxygen throughout the cathode;
a network of interconnected storage pathways configured to remove chemical byproducts associated with operational cycling of the battery from the network of interconnected transport pathways; and
a network of interconnected storage cavities configured to store or retain the removed chemical byproducts, wherein the network of interconnected transport pores, the network of interconnected transport pathways, the network of interconnected storage pathways, and the network of interconnected storage cavities are in fluid communication with each other.

3. The lithium-air battery of claim 2 , wherein the network of interconnected storage pathways is configured to extract accumulations of the chemical byproduct from the network of interconnected transport pathways.

4. The lithium-air battery of claim 2 , wherein at least some interconnected storage cavities have a diameter in an approximate range between 0.6 nanometers (nm) and 6.6 nm.

5. The lithium-air battery of claim 4 , wherein a discharge capacity of the lithium-air battery is based at least in part on the diameter of a respective interconnected storage cavity.

6. The lithium-air battery of claim 5 , wherein at least some interconnected transport pores include an opening to the ambient atmosphere.

7. The lithium-air battery of claim 6 , wherein at least some of the interconnected storage cavities are configured to retain the reaction product within a specified distance from the opening of a respective transport pore.

8. The lithium-air battery of claim 1 , further comprising an outer layer deposited on the lithium fluoride film.

9. The lithium-air battery of claim 8 , wherein the outer layer includes one or more of a polymer or an epoxy encapsulated ionic conductor.

10. The lithium-air battery of claim 1 , wherein the anode is a Li metal layer.

11. The lithium-air battery of claim 1 , wherein each carbonaceous structure includes a three-dimensional (3D) graphenated structure formed from a stack of graphene nanosheets.

12. The lithium-air battery of claim 11 , wherein each graphene nanosheet within the stack of graphene nanosheets has a principal dimension of less than 1 μm.

13. The lithium-air battery of claim 11 , wherein at least one graphene nanosheet within the stack of graphene nanosheets includes a plurality of mesopores, each mesopore having a volume approximately greater than 1 cc/g.

14. The lithium-air battery of claim 1 , wherein the cathode has a surface area in an approximate range between 5 m 2 /g and 3,000 m 2 /g.

15. The lithium-air battery of claim 1 , wherein the cathode includes graphene doped with one or more of nitrogen or sulfur.

16. The lithium-air battery of claim 1 , wherein the cathode is treated with ozone (O 3 ).

17. The lithium-air battery of claim 1 , wherein the cathode further comprises:
a plurality of surfaces exposed to the ambient atmosphere; and
a catalyst deposited on one or more of the plurality of surfaces.

18. The lithium-air battery of claim 1 , wherein one or more of the plurality of pathways has a diameter approximately between 0.1 μm and 10 μm.

19. The lithium-air battery of claim 1 , wherein the electrolyte includes an aprotic liquid-phase electrolyte solution.

Assignees

• Lyten Inc

Inventors

• Vanheusden Karel
• Bugga Ratnakumar
• Cook Daniel

Classifications

• H01M4/8626 Primary

  characterised by the form · CPC title

• H01M4/134

  Electrodes based on metals, Si or alloys · CPC title

• H01M4/366

  as layered products · CPC title

• H01M4/382

  Lithium (H01M4/405 takes precedence) · CPC title

• H01M4/628 Primary

  Inhibitors, e.g. gassing inhibitors, corrosion inhibitors · CPC title