Light-activated controlled radical polymerization

Patent metadata

Field	Value
Publication number	US-11733647-B2
Application number	US-202016840124-A
Country	US
Kind code	B2
Filing date	Apr 3, 2020
Priority date	May 8, 2019
Publication date	Aug 22, 2023
Grant date	Aug 22, 2023

Abstract

Techniques disclosed herein relate to holographic optical materials and elements. An example of a holographic recording material includes matrix monomers characterized by a first refractive index and configured to polymerize to form a polymer matrix, writing monomers dispersed in the matrix monomers and characterized by a second refractive index different from the first refractive index, and a photocatalyst for controlled radical polymerization of the writing monomers. The writing monomers are configured to polymerize upon exposed to recording light. The photocatalyst is dispersed in the matrix monomers. The photocatalyst includes, for example, a transition metal photocatalyst or a metal-free organic photocatalyst, such as a photocatalyst for atom transfer radical polymerization or a transition metal photocatalyst for addition fragmentation chain transfer polymerization.

First claim

What is claimed is:

1. An optical recording film for holographic recording comprising:
a first substrate;
a second substrate;
a polymer matrix between the first substrate and the second substrate and characterized by a first refractive index;
monomers dispersed in the polymer matrix and characterized by a second refractive index different from the first refractive index, the monomers configured to polymerize in regions of the optical recording film exposed to recording light;
an initiator including an alkyl halide dispersed in the polymer matrix;
a photoredox catalyst for controlled radical polymerization of the monomers during exposure to the recording light, the photoredox catalyst dispersed in the polymer matrix and including a metal-free organic photocatalyst, wherein the photoredox catalyst is sensitive to visible light and is reversible, and wherein an amount of the photoredox catalyst is selected such that the photoredox catalyst is configured to, upon exposure to the visible light in selected regions of the optical recording film,
generate, from the alkyl halide and in the selected regions of the optical recording film, an alkyl radical for initiating polymerization of the monomers; and
generate, from the photoredox catalyst and the alkyl halide and in the selected regions of the optical recording film, a sufficient amount of deactivating catalyst complex for suppressing the polymerization of the monomers in the selected regions of the optical recording film during and after the exposure to the visible light, such that a polydispersity index of polymers formed by the polymerization of the monomers in the selected regions of the optical recording film is controlled by the photoredox catalyst, wherein the deactivating catalyst complex includes a radical cation of the photoredox catalyst and a halide anion and is configured to, during and after the exposure of the selected regions of the optical recording film to the visible light, reduce the radical cation of the photoredox catalyst in the selected regions back to the photoredox catalyst and deactivate carbon-centered propagating radicals in the selected regions using the halide anion to form halogen end-capped polymer chains and suppress the polymerization; and
a deactivator before the exposure to the recording light, wherein the deactivator includes the deactivating catalyst complex and is characterized by a concentration about 10% of a concentration of the photoredox catalyst before the exposure to the recording light.

2. The optical recording film of claim 1 , wherein the monomers include acrylates, acrylamides, acrylonitrile, styrenes, dienes, or vinyl monomers.

3. The optical recording film of claim 1 , wherein the photoredox catalyst includes a derivative of phenothiazine, phenazine, phenoxazine, carbazole, thienothiophene, or perylene.

4. The optical recording film of claim 3 , wherein the photoredox catalyst includes 10-phenylphenothiazine.

5. The optical recording film of claim 1 , wherein the polymer matrix includes polyurethane.

6. The optical recording film of claim 1 , wherein the deactivating catalyst complex includes a radical cation of 10-phenylphenothiazine and a bromine anion Br − .

7. The optical recording film of claim 1 , wherein the polydispersity index of the polymers formed by the polymerization of the monomers in the selected regions of the optical recording film is less than 2.

8. The optical recording film of claim 1 , wherein the deactivator includes PTH +• Br − , where PTH is 10-phenylphenothiazine.

9. A holographic optical element comprising:
a polymer matrix including a first polymer material characterized by a first refractive index;
a second polymer material supported by the polymer matrix and characterized by a second refractive index different from the first refractive index, the second polymer material distributed in the polymer matrix according to a non-uniform pattern and including halogen end-capped polymer chains in selected regions;
an initiator including an alkyl halide dispersed in the polymer matrix;
a photoredox catalyst for controlled radical polymerization during exposure to recording light, the photoredox catalyst dispersed in the polymer matrix and including a metal-free organic photocatalyst, wherein the photoredox catalyst is sensitive to visible light and is reversible, wherein the photoredox catalyst includes a derivative of phenothiazine, phenazine, phenoxazine, carbazole, thienothiophene, or perylene, and wherein an amount of the photoredox catalyst is selected such that the photoredox catalyst is configured to, upon exposure to the visible light in the selected regions at room temperature,
generate, from the alkyl halide and in the selected regions, an alkyl radical for initiating polymerization of monomers in the selected regions to form the second polymer material; and
generate, from the photoredox catalyst and the alkyl halide and in the selected regions, a sufficient amount of deactivating catalyst complex for suppressing the polymerization of the monomers in the selected regions during and after the exposure to the visible light to control a dispersity of the second polymer material in the selected regions, wherein the deactivating catalyst complex includes a radical cation of the photoredox catalyst and a halide anion and is configured to, during and after the exposure of the selected regions to the visible light, reduce the radical cation of the photoredox catalyst in the selected regions back to the photoredox catalyst and deactivate carbon-centered propagating radicals in the selected regions using the halide anion to form halogen end-capped polymer chains and suppress the polymerization; and

a deactivator before the exposure to the recording light, wherein the deactivator includes the deactivating catalyst complex and is characterized by a concentration about 10% of a concentration of the photoredox catalyst before the exposure to the recording light.

10. The holographic optical element of claim 9 , wherein the second polymer material includes an organic halide.

11. The holographic optical element of claim 9 , wherein the dispersity of the second polymer material is less than 2.

12. The holographic optical element of claim 9 , wherein the second polymer material distributed in the polymer matrix according to the non-uniform pattern forms a hologram, a holographic Bragg grating, a multiplexed holographic grating, a holographic lens, or a holographic diffuser.

13. An optical recording material comprising:
matrix monomers characterized by a first refractive index and configured to polymerize to form a polymer matrix;
writing monomers dispersed in the matrix monomers and characterized by a second refractive index different from the first refractive index, the writing monomers configured to polymerize upon exposed to recording light;
an initiator including an alkyl halide dispersed in the polymer matrix;
a photoredox catalyst for controlled radical polymerization of the writing monomers during exposure to the recording light, the photoredox catalyst dispersed in the matrix monomers and including a derivative of phenothiazine, wherein the photoredox catalyst is sensitive to the recording light and is reversible, wherein the photoredox catalyst includes 10-phenylphenothiazine, and wherein an amount of the photoredox catalyst is selected such that the photoredox catalyst is configured to, upon exposure to the recording light in selected regions,
generate, from the alkyl halide and in the selected regions, an alkyl radical for initiating the controlled radical polymerization of the writing monomers; and
generate, from the photoredo

Assignees

• Meta Platforms Tech Llc

Inventors

• Lane Austin
• Colburn Matthew E

Classifications

• G03H1/02 Primary

  Details {of features involved during the holographic process; Replication of holograms without interference recording} · CPC title

• C08F2/48

  by ultraviolet or visible light · CPC title

• C08F20/18

  with acrylic or methacrylic acids · CPC title

• C08L75/04

  Polyurethanes · CPC title

• C08F2438/01

  Atom Transfer Radical Polymerization [ATRP] or reverse ATRP · CPC title