Optical element having multiple layers for reducing diffraction artifacts

Patent metadata

Field	Value
Publication number	US-11733445-B2
Application number	US-202017083370-A
Country	US
Kind code	B2
Filing date	Oct 29, 2020
Priority date	Oct 29, 2020
Publication date	Aug 22, 2023
Grant date	Aug 22, 2023

Abstract

An optical element includes a first birefringent medium layer with orientations of directors of first optically anisotropic molecules spatially varying with a first in-plane pitch and a first vertical pitch. The optical element also includes a second birefringent medium layer with orientations of directors of second optically anisotropic molecules spatially varying with a second in-plane pitch and a second vertical pitch. The second birefringent medium layer is optically coupled with the first birefringent medium layer and configured to reduce a diffraction of a light by the first birefringent medium layer. The first in-plane pitch is substantially the same as the second in-plane pitch, and the second vertical pitch is smaller than the first vertical pitch.

First claim

What is claimed is:

1. An optical element, comprising:
a first birefringent medium layer with orientations of directors of first optically anisotropic molecules spatially varying with a first in-plane pitch and a first vertical pitch, the first vertical pitch being a distance along a thickness direction of the first birefringent medium layer over which the directors rotate by a predetermined angle; and
a second birefringent medium layer with orientations of directors of second optically anisotropic molecules spatially varying with a second in-plane pitch and a second vertical pitch, the second birefringent medium layer being optically coupled with the first birefringent medium layer, the second vertical pitch being a distance along a thickness direction of the second birefringent medium layer over which the directors rotate by the same predetermined angle,
wherein the first in-plane pitch is substantially the same as the second in-plane pitch, and the second vertical pitch is smaller than the first vertical pitch, and
wherein the first birefringent medium layer is configured to diffract an input light toward the second birefringent medium layer, and the second birefringent medium layer is configured to reduce a diffraction of the input light by the first birefringent medium layer.

2. The optical element of claim 1 , wherein a ratio between the second vertical pitch and the first vertical pitch is within a range of 0.2-0.8.

3. The optical element of claim 2 , wherein the ratio between the second vertical pitch and the first vertical pitch is about 0.5.

4. The optical element of claim 1 , wherein a ratio between a thickness of the second birefringent medium layer and a thickness of the first birefringent medium layer is less than about 5%, 10%, 15%, 20%, 25%, 30%, 35%, 40%, 45%, or 50%.

5. The optical element of claim 1 , wherein at least one of the first birefringent medium layer or the second birefringent medium layer has an optic axis configured with an orientation spatially varying in both an in-plane direction and an out-of-plane direction.

6. The optical element of claim 5 , wherein at least one of the first birefringent medium layer or the second birefringent medium layer includes at least one of polymerized liquid crystals (“LCs”), polymer-stabilized LCs, a photopolymer, or active LCs.

7. The optical element of claim 5 , wherein at least one of the first birefringent medium layer or the second birefringent medium layer includes at least one of nematic LCs, twist-bend LCs, chiral nematic LCs, or smectic LCs.

8. The optical element of claim 1 , further comprising:
a third birefringent medium layer with orientations of directors of third optically anisotropic molecules spatially varying with a third in-plane pitch and a third vertical pitch,
wherein the third in-plane pitch is substantially the same as the first in-plane pitch, and the third vertical pitch is smaller than the first vertical pitch, and
wherein the third vertical pitch is substantially the same as or different from the second vertical pitch.

9. The optical element of claim 1 , further comprising:
a third birefringent medium layer with orientations of directors of third optically anisotropic molecules spatially varying with a third in-plane pitch and a third vertical pitch; and
a fourth birefringent medium layer with orientations of directors of fourth optically anisotropic molecules in the fourth birefringent medium layer spatially varying with a fourth in-plane pitch and a fourth vertical pitch,
wherein the fourth in-plane pitch is substantially the same as the third in-plane pitch, and the fourth vertical pitch is smaller than the third vertical pitch.

10. The optical element of claim 9 , wherein the third in-plane pitch is substantially the same as or different from the first in-plane pitch, and the third vertical pitch is substantially the same as or different from the first vertical pitch.

11. The optical element of claim 1 , wherein:
the first birefringent medium layer is configured to diffract a visible polychromatic light from a real world environment as a first light,
the second birefringent medium layer is configured to diffract the first light output from the first birefringent medium layer as a second light, and
a diffraction efficiency of a combination of the first birefringent medium layer and the second birefringent medium layer for the visible polychromatic light is smaller than a diffraction efficiency of the first birefringent medium layer for the visible polychromatic light.

12. The optical element of claim 1 , further comprising:
a light guide coupled to the first birefringent medium layer and the second birefringent medium layer,
wherein the second birefringent medium layer is disposed between the first birefringent medium layer and the light guide, or the first birefringent medium layer is disposed between the second birefringent medium layer and the light guide.

13. The optical element of claim 12 , wherein:
the light guide is configured to combine an image light representing a display image, and a visible polychromatic light coming from a real world environment and passing through the first birefringent medium layer and the second birefringent medium layer, as a combined light propagating toward an eye-box of the optical element.

14. A device, comprising:
a first polarization selective element having a first in-plane pitch and a first vertical pitch, and configured to diffract a light, wherein the first vertical pitch is a distance along a thickness direction of the first polarization selective element over which directors of first optically anisotropic molecules in the first polarization selective element rotate by a predetermined angle; and
a second polarization selective element optically coupled with the first polarization selective element, the second polarization selective element having a second in-plane pitch and a second vertical pitch, wherein the second vertical pitch is a distance along a thickness direction of the second polarization selective element over which directors of second optically anisotropic molecules in the second polarization selective element rotate by the same predetermined angle, and
wherein the first in-plane pitch is substantially the same as the second in-plane pitch, and the second vertical pitch is smaller than the first vertical pitch, and
wherein the first polarization selective element is configured to diffract an input light toward the second polarization selective element, and the second polarization selective element is configured to reduce a diffraction of the input light by the first polarization selective element.

15. The device of claim 14 , wherein a ratio between the second vertical pitch and the first vertical pitch is within a range of 0.2-0.8.

16. The device of claim 15 , wherein the ratio between the second vertical pitch and the first vertical pitch is about 0.5.

17. The device of claim 14 , wherein a ratio between a thickness of the second polarization selective element and a thickness of the first polarization selective element is less than about 5%, 10%, 15%, 20%, 25%, 30%, 35%, 40%, 45%, or 50%.

18. The device of claim 14 , wherein at least one of the first polarization selective element or the second polarization selective element includes at least one of sub-wavelength structures, a liquid crystal material, or a photo-refractive holographic material.

19. The device of claim 18 , wherein at least one of the first polarization selective element or the second polarization s

Assignees

• Meta Platforms Tech Llc

Inventors

• Lee Yun-Han
• Wang Junren
• Wang Mengfei
• Amirsolaimani Babak
• Lu Lu
• McEldowney Scott Charles

Classifications

• G02B5/3083 Primary

  Birefringent or phase retarding elements (G02B5/3008, G02B5/3016 take precedence; systems for polarisation control G02B27/286; manufacturing phase modulating patterns by lithographic processes G03F7/001) · CPC title

• G02B5/3016

  involving passive liquid crystal elements (optical properties of liquid crystals G02F1/0063; polarising elements associated with active liquid crystal devices G02F1/133528) · CPC title

• G02B6/005

  provided by one optical element, or plurality thereof, placed on the light output side of the light guide · CPC title

• G02B27/0172

  characterised by optical features · CPC title

• G02B5/1814 Primary

  structurally combined with one or more further optical elements, e.g. lenses, mirrors, prisms or other diffraction gratings (G02B5/189 takes precedence) · CPC title