Refrigeration leak detection

Patent metadata

Field	Value
Publication number	US-11732916-B2
Application number	US-202016940808-A
Country	US
Kind code	B2
Filing date	Jul 28, 2020
Priority date	Jun 8, 2020
Publication date	Aug 22, 2023
Grant date	Aug 22, 2023

Abstract

A refrigerant control system includes: a charge module configured to determine an amount of refrigerant that is present within a first portion of a refrigeration system within a building; and an isolation module configured to selectively open and close an isolation valve of the refrigeration system and to, via the isolation valve, maintain the amount of refrigerant within the first portion within the building below a predetermined amount of the refrigerant.

First claim

What is claimed is:

1. A refrigerant control system, comprising:
a charge module configured to determine an amount of refrigerant that is present within refrigerant lines and a first heater exchanger of a refrigeration system within a building,
wherein the charge module is configured to determine the amount of refrigerant within the first heat exchanger based on a volume of a combination of (a) the first heat exchanger located within the building and (b) the refrigerant lines,
wherein the charge module is configured to, using measurements taken during a pumpdown operation, determine the volume of the combination of (a) the first heat exchanger and (b) the refrigerant lines based on a mass of refrigerant removed during the pumpdown operation and to determine the mass of refrigerant removed during the pumpdown operation based on a compressor displacement volume, a change in temperature, and a density of refrigerant at an outlet of the first heat exchanger, and
an isolation module configured to selectively open and close an isolation valve of the refrigeration system and to, via the isolation valve, maintain the amount of refrigerant within the refrigerant lines and the first heat exchanger within the building below a predetermined amount of the refrigerant,
wherein the pumpdown operation includes closing the isolation valve and operating the compressor.

2. The refrigerant control system of claim 1 wherein the refrigerant is classified as being flammable under at least one standard.

3. The refrigerant control system of claim 2 wherein the predetermined amount of the refrigerant is one of (a) specified in and (b) calculated according to at least one standard.

4. The refrigerant control system of claim 1 wherein the isolation valve is located between an output of a second heat exchanger located outside of the building of the refrigeration system and an input of the first heat exchanger located within the building of the refrigeration system.

5. The refrigerant control system of claim 4 wherein the isolation module is configured to at least partially close the isolation valve as the amount of refrigerant within the refrigerant lines and the first heat exchanger within the building increases toward the predetermined amount of the refrigerant.

6. The refrigerant control system of claim 4 wherein the isolation module is configured to at least partially open the isolation valve as the amount of refrigerant within the refrigerant lines and the first heat exchanger within the building decreases away from the predetermined amount of the refrigerant.

7. The refrigerant control system of claim 1 further comprising a second isolation valve located between an output of the first heat exchanger located within the building and an input of a compressor of the refrigeration system.

8. The refrigerant control system of claim 7 wherein the isolation module is further configured to at least partially close the second isolation valve as the amount of refrigerant within the refrigerant lines and the first heat exchanger within the building decreases away from the predetermined amount of the refrigerant.

9. The refrigerant control system of claim 1 wherein the charge module is configured to determine the amount of refrigerant within the refrigerant lines based on a second volume of the refrigerant lines of the refrigeration system.

10. The refrigerant control system of claim 9 wherein the charge module is configured to determine the second volume based on at least one temperature, at least one pressure, and the volumetric flow rate of a compressor.

11. The refrigerant control system of claim 9 wherein the charge module is configured to determine a volume of the first heat exchanger located within the building and the second volume based on a ratio of: (a) a rate of change of the amount of refrigerant within the refrigerant lines and the first heat exchanger of the refrigeration system within the building to (b) a rate of change of density of the refrigerant within the refrigerant lines and the first heat exchanger of the refrigeration system within the building.

12. The refrigerant control system of claim 1 wherein the refrigeration system does not include a refrigerant leak sensor located within the building.

13. The refrigerant control system of claim 1 wherein the isolation module is configured to selectively open and close two isolation valves of the refrigeration system and to, via the two isolation valves, maintain the amount of refrigerant within the refrigerant lines and the first heat exchanger within the building below the predetermined amount of the refrigerant.

14. The refrigerant control system of claim 13 wherein the isolation module is configured to selectively close the two isolation valves in response to a command to turn off a compressor of the refrigeration system.

15. The refrigerant control system of claim 13 wherein the isolation module is configured to open the two isolation valves in response to a command to turn on a compressor of the refrigeration system.

16. A refrigerant control method, comprising:
determining an amount of refrigerant that is present within refrigerant lines and a first heat exchanger of a refrigeration system within a building;
determining the amount of refrigerant within the first heat exchanger based on a volume of a combination of (a) the first heat exchanger located within the building and (b) the refrigerant lines;
using measurements taken during a pumpdown operation, determining the volume of the combination of (a) the first heat exchanger and (b) the refrigerant lines based on a mass of refrigerant removed during the pumpdown operation and determining the mass of refrigerant removed during the pumpdown operation based on a compressor displacement volume, a change in temperature, and a density of refrigerant at an outlet of the first heat exchanger;
selectively opening and closing an isolation valve of the refrigeration system; and
via the isolation valve, maintaining the amount of refrigerant within the refrigerant lines and the first heat exchanger within the building below a predetermined amount of the refrigerant,
wherein the pumpdown operation includes closing the isolation valve and operating the compressor.

17. The refrigerant control method of claim 16 wherein the refrigerant is classified as being flammable under at least one standard.

18. The refrigerant control method of claim 17 wherein the predetermined amount of the refrigerant is one of (a) specified in and (b) calculated according to at least one standard.

19. The refrigerant control method of claim 16 wherein the refrigeration system does not include a refrigerant leak sensor located within the building.

Assignees

• Emerson Climate Technologies

Inventors

• Butler Brian R
• Morgan Stuart K
• Pham Hung
• Morter Winfield S
• Welch Andrew M
• Alfano David
• Saunders Michael A

Classifications

• F24F11/36 Primary

  to leakage of heat-exchange fluid · CPC title

• F24F11/84

  using valves · CPC title

• F24F11/86

  by controlling compressors within refrigeration or heat pump circuits · CPC title

• F24F11/64

  using pre-stored data · CPC title

• F24F11/61

  using timers · CPC title