Electronic lock

Patent metadata

Field	Value
Publication number	US-11732506-B2
Application number	US-202016887537-A
Country	US
Kind code	B2
Filing date	May 29, 2020
Priority date	May 15, 2018
Publication date	Aug 22, 2023
Grant date	Aug 22, 2023

Abstract

A lock can include a motor assembly, a gear assembly, and an unlocking assembly. The motor assembly can include a motor and a drive shaft. The gear assembly can include a cam, a pinion gear, and a pinion. The pinion gear can include a plurality of teeth disposed along only a portion of a perimeter of the pinion gear. The pinion gear can be configured to engage the pinion. The pinion can be configured to translate laterally to release a biasing member to unlock a door of a container.

First claim

What is claimed is:

1. A securable receptacle comprising:
a wall at least partially surrounding an inner volume of the receptacle;
a hinged door coupled to the receptacle, the door comprising an unlocking member extending from an interior surface of the door toward the interior volume of the receptacle, the unlocking member comprising a shelf portion facing toward the interior surface of the door;
a lock coupled to an interior surface of the wall, the lock comprising:
a rack comprising:
a plurality of teeth, the rack being slidable along a longitudinal axis between a locked position in which an end portion of the rack contacts the shelf portion of the unlocking member to retain the door in a closed position, and an unlocked position in which the end portion of the rack does not contact the shelf portion, and
a protrusion extending from a side of the rack opposite the plurality of teeth of the rack,

a first biasing member configured to exert a linear door-opening force against the unlocking member;
a second biasing member configured to exert a linear force against the rack toward the locked position;
a pinion gear comprising a plurality of teeth configured to engage the teeth of the rack, the plurality of teeth extending along less than the full circumference of the pinion gear such that, in at least one angular orientation, the teeth of the pinion gear do not engage the teeth of the rack; and
a motor configured to rotate the pinion gear in a first direction to slide the rack from the locked position to the unlocked position;
wherein the second biasing member causes the rack to return to the locked position when the pinion gear reaches an angular orientation in which the teeth of the pinion gear do not engage the teeth of the rack; and

an override system configured to engage with the protrusion on the rack.

2. The receptacle of claim 1 , wherein the override system comprises a key lock and an unlocking arm coupled to the key lock, and wherein turning a key in a first direction in the key lock causes the unlocking arm to engage with the protrusion to slide the rack toward the unlocked position.

3. The receptacle of claim 1 , wherein the override system comprises a key lock and an unlocking arm coupled to the key lock, and wherein turning a key in a second direction in the key lock causes the unlocking arm to disengage with the protrusion to allow the rack to slide toward the locked position.

4. A method of securing a receptacle, the method comprising:
moving a rack in a first direction, the rack comprising a plurality of teeth;
engaging an end of the rack with an unlocking member of a door of a receptacle to retain the door in a closed position;
exerting, via a first biasing member, a force against the rack in the first direction;
rotating, via a motor, a pinion gear, the pinion gear comprising a plurality of teeth configured to engage the plurality of teeth of the rack, the plurality of teeth of the pinion gear extending along less than the full circumference of the pinion gear such that, in at least one angular orientation, the teeth of the pinion gear do not engage the teeth of the rack;
engaging one or more of the plurality of teeth of the pinion gear with one or more of the plurality of teeth of the rack;
moving the rack in a second direction by the engagement of the one or more teeth of the pinion gear with the one or more of the plurality of teeth of the rack;
disengaging the end of the rack with the unlocking member;
further rotating the pinion gear to a position where the plurality of teeth of the pinion gear do not engage any of the plurality of teeth of the rack;
moving, via the first biasing member, the rack in the first direction; and
moving a locking arm to a position proximate a protrusion extending from the rack, wherein the locking arm proximate to the protrusion prevents movement of the rack in the second direction.

5. The method of claim 4 , further comprising exerting, via a second biasing member, a force against the unlocking member.

6. The method of claim 5 , wherein exerting, via the second biasing member, the force against the unlocking member causes the door of the receptacle to open.

7. The method of claim 4 , further comprising receiving, via a processor in communication with the motor, a signal to operate the motor.

8. The method of claim 7 , wherein receiving the signal to operate the motor comprises receiving and verifying, in a processor, a security credential from a mobile device in proximity to a wireless receiver positioned within the receptacle, prior to operating the motor.

9. The method of claim 7 , further comprising wirelessly receiving, in a wireless power receiver, electrical power and transferring the electrical power to the motor.

10. The method of claim 4 , further comprising contacting, via a cam connected to the pinion gear, a switch disposed proximate the pinion gear.

11. The method of claim 10 , wherein the cam is connected to the pinion gear such that the switch is contacted by the cam when the pinion gear reaches the angular orientation in which the teeth of the pinion gear do not engage the teeth of the rack.

12. The method of claim 11 , further comprising deactivating the motor in response to the cam contacting the switch.

13. The method of claim 4 , wherein moving the locking arm comprises turning a key in a key lock mechanism, the key lock mechanism coupled to the locking arm, and wherein turning the key in a first direction causes the locking arm to move proximate the protrusion.

14. The method of claim 4 , wherein moving the locking arm comprises turning a key in a key lock mechanism, the key lock mechanism coupled to the locking arm, and wherein turning the key in a second direction causes the locking arm to move to a position that does not prevent movement of the rack in the second direction.

15. A method of operating an electronic lock comprising:
contacting a switch disposed on a door, via a locking arm, comprising turning a key in a key lock mechanism, the key lock mechanism coupled to the locking arm, wherein turning the key in the key lock causes the locking arm to contact the switch;
moving a first gear in a first direction, the first gear comprising a plurality of first gear teeth, to engage an unlocking member of a receptacle to retain a door of the receptacle in a closed position;
receiving, via a processor, a command to operate a lock;
operating, in response to the command, a motor connected to a second gear, the second gear comprising a plurality of second gear teeth configured to engage the plurality of first gear teeth, the plurality of second gear teeth extending along less than the full circumference of the second gear such that, in at least one angular orientation, the second gear teeth do not engage the first gear teeth; and
rotating the second gear to engage the plurality of second gear teeth with the first plurality of first gear teeth;
moving the first gear in a second direction in response to the engagement between the plurality of first gear teeth and the plurality of second gear teeth and the movement of the second gear; and
disengaging the first gear from the unlocking member to allow operation of the door.

16. The method of claim 15 , wherein closing the switch disposed on the door via the locking arm causes the motor to be operable.

17. The method of claim 16 , wherein the switch, when open, interrupts a supply of power to the motor.

18. The method of claim 15 , wherein, when the locking arm does not contact the switch, the motor is not operabl

Assignees

• United States Postal Service

Inventors

• Tartal William Albert
• Yessin Gabriel Michael

Classifications

• E05B47/0603 Primary

  the detent moving rectilinearly · CPC title

• A47G29/141

  comprising electronically controlled locking means · CPC title

• A47G29/20

  with appliances for preventing unauthorised removal of the deposited articles · CPC title

• E05B47/0012 Primary

  with rotary electromotors (actuators with rotary electromotors per se H02K7/06, H02K23/68) · CPC title

• E05B65/06

  for swing doors {or windows, i.e. opening inwards and outwards} · CPC title