Cement slurries, cured cement and methods of making and use of these

Patent metadata

Field	Value
Publication number	US-11732177-B2
Application number	US-202117523287-A
Country	US
Kind code	B2
Filing date	Nov 10, 2021
Priority date	Nov 11, 2020
Publication date	Aug 22, 2023
Grant date	Aug 22, 2023

Abstract

Cement slurries, cured cements, and methods of making cured cement and methods of using cement slurries are provided. The cement slurries have, among other attributes, improved expanding capabilities and may be used, for instance, in the oil and gas drilling industry. The cement slurry comprises water, a cement precursor material, and an expanding agent. The expanding agent comprising at least a poly(lactic acid)-metal oxide nanocomposite. The metal oxide comprises MgO, CaO, or both, and the poly(lactic acid) comprises a carboxylic acid terminal group.

First claim

What is claimed is:

1. A cement slurry comprising:
water;
a cement precursor material; and
an expanding agent comprising at least a poly(lactic acid)-metal oxide nanocomposite, where the metal oxide comprises MgO, CaO, or both, and the poly(lactic acid) comprises a carboxylic acid terminal group.

2. The cement slurry of claim 1 , in which the poly(lactic acid) having the carboxylic acid terminal group is a reaction product of poly(lactic) acid and succinic anhydride, maleic anhydride, or both.

3. The cement slurry of claim 1 , in which the expanding agent has a structure of:

where XO is MgO and x is from 1 to 100.

4. The cement slurry of claim 1 , in which the expanding agent has a structure of:

where XO is CaO and x is from 1 to 100.

5. The cement slurry of claim 1 , in which the cement precursor material comprises one or more components selected from the group consisting of calcium hydroxide, silicates, belite (Ca 2 SiO 5 ), alite (Ca 3 SiO 4 ), tricalcium aluminate (Ca 3 Al 2 O 6 ), tetracalcium aluminoferrite (Ca 4 Al 2 Fe 2 O 10 ), brownmillerite (4CaO·Al 2 O 3 ·Fe 2 O 3 ), gypsum (CaSO 4 ·2H 2 O), lime (calcium oxide), calcium aluminate, or combinations of these.

6. The cement slurry of claim 1 , in which the cement slurry contains from 0.1 to 10 wt. % BWOC of one or more additives selected from the group consisting of accelerators, retarders, extenders, suspending agents, weighting agents, fluid loss control agents, lost circulation control agents, surfactants, antifoaming agents, or combinations of these.

7. The cement slurry of claim 1 , in which the cement precursor material comprises Portland cement precursor, siliceous fly ash, calcareous fly ash, slag cement, or combinations of these.

8. A method of cementing a casing in a wellbore, the method comprising:
pumping a cement slurry into an annulus between the casing and the wellbore, where the cement slurry comprises:
water; a cement precursor material; and an expanding agent comprising at least a poly(lactic acid)-metal oxide nanocomposite, where the metal oxide comprises MgO, CaO, or both, and the poly(lactic acid) comprises a carboxylic acid terminal group; and

curing the cement slurry to cement the casing in the wellbore.

9. The method of claim 8 , further comprising allowing the poly(lactic acid) to degrade when in contact with water at a temperature of greater than 100° C. after curing the cement slurry.

10. The method of claim 9 , further comprising allowing the metal oxide to contact water after allowing the poly(lactic acid) to degrade after curing the cement slurry, thereby expanding the metal oxide.

11. The method of claim 10 , in which the metal oxide expands after contact with water by forming a Mg(OH) 2 crystal, a Ca(OH) 2 crystal, or both.

12. The method of claim 8 , in which the poly(lactic acid) modified with a carboxylic acid terminal group is a reaction product of poly(lactic) acid and succinic anhydride, maleic anhydride, or both.

13. The method of claim 8 , in which the expanding agent has a structure of:

where XO is MgO and x is from 1 to 100.

14. The method of claim 8 , in which the expanding agent has a structure of:

where XO is CaO and x is from 1 to 100.

15. The method of claim 8 , in which the cement precursor material comprises one or more components selected from the group consisting of calcium hydroxide, silicates, belite (Ca 2 SiO 5 ), alite (Ca 3 SiO 4 ), tricalcium aluminate (Ca 3 Al 2 O 6 ), tetracalcium aluminoferrite (Ca 4 Al 2 Fe 2 O 10 ), brownmillerite (4CaO· Al 2 O 3 Fe 2 O 3 ), gypsum (CaSO 4 ·2H 2 O), lime (calcium oxide), calcium aluminate, or combinations of these.

16. The method of claim 8 , in which the cement slurry contains from 0.1 to 10 wt. % BWOC of one or more additives selected from the group consisting of accelerators, retarders, extenders, suspending agents, weighting agents, fluid loss control agents, lost circulation control agents, surfactants, antifoaming agents, or combinations of these.

Assignees

• Saudi Arabian Oil Co

Inventors

• Musso Simone
• Shanmugam Sivaprakash

Classifications

• C09K8/467 Primary

  containing additives for specific purposes · CPC title

• C04B24/405

  Organo-inorganic complexes · CPC title

• C04B28/02

  containing hydraulic cements other than calcium sulfates · CPC title

• C08G63/916

  Dicarboxylic acids and dihydroxy compounds · CPC title

• C08G63/918

  Polycarboxylic acids and polyhydroxy compounds in which at least one of the two components contains aliphatic unsaturation · CPC title