Footwear fabrication by composite filament 3d printing
US-2016192741-A1 · Jul 7, 2016 · US
US11730232B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11730232-B2 |
| Application number | US-202117231617-A |
| Country | US |
| Kind code | B2 |
| Filing date | Apr 15, 2021 |
| Priority date | Oct 2, 2015 |
| Publication date | Aug 22, 2023 |
| Grant date | Aug 22, 2023 |
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A plate for an article of footwear having a sole structure includes an anterior-most point disposed in a forefoot region of the sole structure, a posterior-most point disposed closer to a heel region of the sole structure than the anterior-most point, and a concave portion extending between the anterior-most point and the posterior-most point. The concave portion includes a constant radius of curvature from the anterior-most point to a metarsophalangeal (MTP) point of the sole structure. The MTP point opposes the MTP joint of a foot during use.
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What is claimed is: 1. A sole structure for an article of footwear having an upper, the sole structure comprising: a plate having a Young's modulus of at least 70 gPa and including a first surface defining a concave portion and a second surface disposed on an opposite side of the plate than the first surface and defining a convex portion; a first cushioning portion formed of a foam material and having a lower rigidity than the plate, the first cushioning portion having a first thickness extending from a bottom surface facing the first surface of the plate to a top surface facing the upper, the top surface having a surface profile contoured to match a surface profile of the first surface of the plate; and a second cushioning portion disposed between the second surface of the plate and a ground-contacting surface of the sole structure and having a second thickness extending from a medial side of the sole structure to a lateral side of the sole structure and from a metatarsophalangeal point of the sole structure to an anterior end of the sole structure, the first thickness being at least twice the second thickness. 2. The sole structure of claim 1 , wherein the concave portion and the convex portion are disposed in a forefoot region of the sole structure. 3. The sole structure of claim 1 , wherein the first cushioning portion includes a first segment disposed between the concave portion and the upper in a forefoot region of the sole structure and a second segment disposed between the plate and the upper in one of a midfoot region of the sole structure and a heel region of the sole structure. 4. The sole structure of claim 3 , wherein the second cushioning portion includes a third segment disposed between the convex portion and the ground-contacting surface in the forefoot region and a fourth segment disposed between the plate and the ground-contacting surface in one of the midfoot region and the heel region. 5. The sole structure of claim 4 , wherein the fourth segment includes a greater thickness than the third segment. 6. The sole structure of claim 4 , wherein the fourth segment includes a greater thickness than the first segment. 7. The sole structure of claim 1 , wherein the plate is embedded between the first cushioning portion and the second cushioning portion. 8. An article of footwear incorporating the sole structure of claim 1 . 9. The sole structure of claim 1 , wherein the plate extends from a first end disposed proximate to a forefoot region of the sole structure to a second end disposed proximate to a heel region of the sole structure. 10. The sole structure of claim 1 , wherein the plate includes a series of fibers that are at least one of impregnated and infused with a resin. 11. A sole structure for an article of footwear having an upper, the sole structure comprising: a plate having a Young's modulus of at least 70 gPa and including a first surface defining a concave portion and a second surface disposed on an opposite side of the plate than the first surface and defining a convex portion; and a first cushioning portion formed of a foam material and having a lower rigidity than the plate, the first cushioning portion having a first thickness extending from a bottom surface facing the first surface of the plate to a top surface facing the upper, the top surface having a surface profile contoured to match a surface profile of the first surface of the plate; and a second cushioning portion disposed between the second surface of the plate and a ground-contacting surface of the sole structure and having a second thickness extending from a medial side of the sole structure to a lateral side of the sole structure and from a metatarsophalangeal point of the sole structure to an anterior end of the sole structure, the first thickness being greater than half of a total thickness of the first cushioning portion and the second cushioning portion in a forefoot region of the sole structure. 12. The sole structure of claim 11 , wherein the concave portion and the convex portion are disposed in the forefoot region of the sole structure. 13. The sole structure of claim 11 , wherein the first cushioning portion includes a first segment disposed between the concave portion and the upper in the forefoot region of the sole structure and a second segment disposed between the plate and the upper in one of a midfoot region of the sole structure and a heel region of the sole structure. 14. The sole structure of claim 13 , wherein the second cushioning portion includes a third segment disposed between the convex portion and the ground-contacting surface in the forefoot region and a fourth segment disposed between the plate and the ground-contacting surface in one of the midfoot region and the heel region. 15. The sole structure of claim 14 , wherein the fourth segment includes a greater thickness than the third segment. 16. The sole structure of claim 14 , wherein the fourth segment includes a greater thickness than the first segment. 17. The sole structure of claim 11 , wherein the plate is embedded between the first cushioning portion and the second cushioning portion. 18. An article of footwear incorporating the sole structure of claim 11 . 19. The sole structure of claim 11 , wherein the plate extends from a first end disposed proximate to a forefoot region of the sole structure to a second end disposed proximate to a heel region of the sole structure. 20. The sole structure of claim 11 , wherein the plate includes a series of fibers that are at least one of impregnated and infused with a resin.
characterised by the material · CPC title
Differential cushioning region, e.g. cushioning located under the ball of the foot (resilient heel not included in the sole A43B21/26; resilient supports for the heel of the foot A43B21/32) · CPC title
having an anatomical or curved form · CPC title
situated under the toes, i.e. the phalanges · CPC title
Recesses or holes filled with supports or pads · CPC title
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