LED driver with auxiliary output and low standby power

Patent metadata

Field	Value
Publication number	US-11729883-B1
Application number	US-202117455850-A
Country	US
Kind code	B1
Filing date	Nov 19, 2021
Priority date	Aug 30, 2021
Publication date	Aug 15, 2023
Grant date	Aug 15, 2023

Abstract

A two-stage driver supplies current to a light emitting diode (LED) load. The driver includes a first stage and a second stage. The first stage has a first flyback converter. The first stage is configured to receive a non-regulated voltage input and to generate a substantially constant bulk voltage across a first-stage output filter capacitor. The second stage has a second flyback converter. The second stage is configured to receive the bulk voltage from the first stage. The second stage is further configured to generate a desired current through the LED load. The second stage is electrically isolated from the first stage such that the LED load does not share a common ground reference with the non-regulated voltage input to the first stage. The driver further includes an auxiliary power supply coupled to an auxiliary winding of a transformer of the first flyback converter to generate an auxiliary voltage.

First claim

What is claimed is:

1. A two-stage driver for supplying current to a light emitting diode (LED) load, the two-stage driver comprising:
a first stage having a first flyback converter, the first flyback converter including a first flyback transformer having a primary winding referenced to a primary ground reference, a secondary winding referenced to a secondary ground reference, and at least a first auxiliary winding referenced to an auxiliary ground reference, the first stage configured to receive a non-regulated voltage input and to generate a substantially constant bulk voltage across a first-stage output filter capacitor, the substantially constant bulk voltage referenced to the secondary ground reference;
an electrically isolated second stage having a second flyback converter, the second stage configured to receive the bulk voltage from the first stage, the second stage further configured to generate a desired current through the LED load; and
an auxiliary power supply coupled to the first auxiliary winding, the auxiliary power supply generating an auxiliary voltage referenced to the auxiliary ground reference,
wherein the first flyback converter comprises:
a second auxiliary winding of the first flyback transformer;
a first electronic switch that is selectively activated to enable current to flow through the primary winding of the first flyback transformer from the non-regulated voltage input to a primary circuit ground reference, the current flowing through the primary winding of the first flyback transformer inducing a voltage on the secondary winding of the first flyback transformer that is applied to the first-stage output filter capacitor to produce the bulk voltage;
a first switch controller that controls the first electronic switch to selectively activate the first electronic switch; and
a primary voltage control circuit coupled to the second auxiliary winding of the first flyback transformer, the primary control circuit generating a first sensed voltage responsive to the bulk voltage across the secondary winding of the first flyback transformer, the first sensed voltage applied to the first switch controller, the first switch controller responsive to the sensed voltage to control the switching of the electronic switch to maintain the bulk voltage at a substantially constant magnitude.

2. The two-stage driver as defined in claim 1 , wherein the second flyback converter includes:
a second flyback transformer having a primary winding and a secondary winding;
a second electronic switch that is selectively activated to enable current to flow through the primary winding of the second flyback transformer from the first-stage output filter capacitor to a secondary circuit ground reference, the current flowing through the primary winding of the second flyback transformer inducing a voltage on the secondary winding of the second flyback transformer that is rectified and applied to the LED load;
a current sensor that senses a magnitude of a load current flowing through the LED load and that generates a sensed feedback signal responsive to the sensed magnitude of the load current; and
a switch controller that applies a switching signal to the second electronic switch to selectively activate the second electronic switch, the switch controller configured to receive the sensed feedback signal as a first input signal and to receive a dimmer control signal representing a desired magnitude of the load current as a second input signal, the switch controller configured to compare the sensed feedback signal to the dimmer control signal and to modify the switching signal to maintain the sensed feedback signal at a magnitude determined by the dimmer control signal.

3. The two-stage driver as defined in claim 2 , wherein the second flyback converter further includes a voltage sensing circuit configured to sense the voltage applied to the LED load and to generate a sensed voltage signal, the sensed voltage signal applied as a third input signal to the switch controller, the switch controller further responsive to the sensed voltage signal to further modify the switching signal.

4. The two-stage driver as defined in claim 1 , wherein the primary voltage control circuit is configured to receive a standby command signal having an active mode and an inactive mode, the primary voltage control circuit responsive to the standby command signal in the inactive mode to provide the first sensed voltage to the first switch controller at a first sensed voltage level, the first switch controller responsive to the sensed voltage at the first sensed voltage level to control the switching of the electronic switch to maintain the bulk voltage at a first substantially constant magnitude, the primary voltage control circuit responsive to the standby command signal in the active mode to provide the first sensed voltage to the first switch controller at a second sensed voltage level, the first switch controller responsive to the sensed voltage at the second sensed voltage level to control the switching of the electronic switch to maintain the bulk voltage at a second substantially constant magnitude.

5. The two-stage driver as defined in claim 1 , wherein the second flyback converter includes:
a flyback transformer having a primary winding and a secondary winding;
an electronic switch that is selectively activated to enable current to flow through the primary winding of the flyback transformer from the first-stage output filter capacitor to a secondary circuit ground reference, the current flowing through the primary winding of the flyback transformer inducing a voltage on the secondary winding of the flyback transformer that is rectified and applied to the LED load;
a current sensor that senses a magnitude of a load current flowing through the LED load and that generates a sensed feedback signal responsive to the sensed magnitude of the load current; and
a switch controller that applies a switching signal to the electronic switch to selectively activate the electronic switch, the switch controller configured to receive the sensed feedback signal as a first input signal and to receive a dimmer control signal representing a desired magnitude of the load current as a second input signal, the switch controller configured to compare the sensed feedback signal to the dimmer control signal and to modify the switching signal to maintain the sensed feedback signal at a magnitude determined by the dimmer control signal.

6. The two-stage driver as defined in claim 5 , wherein the second flyback converter further includes a voltage sensing circuit configured to sense the voltage applied to the LED load and to generate a sensed voltage signal, the sensed voltage signal applied as a third input signal to the switch controller, the switch controller further responsive to the sensed voltage signal to further modify the switching signal.

7. A method of controlling the current through light emitting diodes (LEDs) comprising:
generating a bulk DC voltage from an input source using a first flyback converter stage having a first flyback transformer, the first flyback transformer having a first primary winding referenced to a primary ground reference, the first flyback transformer having a secondary winding referenced to a secondary ground reference, the secondary ground reference isolated from the primary ground reference, the first flyback transformer having an auxiliary winding referenced to an auxiliary ground reference, the auxiliary ground reference isolated from the primary ground reference and isolated from the secondary ground reference;
converting the bulk DC voltage to a controlled current through the LEDs using a second flyback converter having a second flyback transformer, the second flyback transformer having a sec

Assignees

• Universal Lighting Tech Inc

Inventors

• Xiong Wei

Classifications

• H05B45/14 Primary

  using electrical feedback from LEDs or from LED modules · CPC title

• H05B45/385 Primary

  using flyback topology · CPC title

• H05B45/34

  Voltage stabilisation; Maintaining constant voltage · CPC title

• H02M1/0006

  Arrangements for supplying an adequate voltage to the control circuit of converters · CPC title

• H02M1/007

  Plural converter units in cascade (push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826) · CPC title