Aftertreatment heat management by controlled exhaust-gas recirculation with variable co-current flow upstream of first catalyst

Patent metadata

Field	Value
Publication number	US-11725611-B2
Application number	US-202218063423-A
Country	US
Kind code	B2
Filing date	Dec 8, 2022
Priority date	Dec 20, 2021
Publication date	Aug 15, 2023
Grant date	Aug 15, 2023

Abstract

Methods and systems are provided for an exhaust system. In one example, the exhaust system includes an aftertreatment device and a recirculation passage. A recirculation valve is positioned in the recirculation passage and configured to control an amount of recirculated exhaust gas flowing through the recirculation passage to the aftertreatment device. The exhaust system further includes a diverter valve configured to control a flow of engine exhaust gases to different portions of a catalyst of the aftertreatment device.

First claim

The invention claimed is:

1. A system, comprising:
an exhaust recirculation passage configured to inject recirculated exhaust gas from downstream of an aftertreatment device to upstream of the aftertreatment device based on a direction of exhaust gas flow; and
a valve configured to direct engine exhaust gas to a first portion of a first catalyst and recirculated exhaust gas to a second portion of the first catalyst of the aftertreatment device when in a cold position.

2. The system of claim 1 , wherein the valve is further configured to direct engine exhaust gas to each of the first portion and the second portion of the first catalyst when in a warm position.

3. The system of claim 1 , wherein the valve touches an inner wall of an inlet of the aftertreatment device when in the cold position.

4. The system of claim 3 , wherein the valve blocks engine exhaust gas from flowing to the second portion when in the cold position.

5. The system of claim 1 , wherein the exhaust recirculation passage further comprises a boost device and a recirculation valve.

6. The system of claim 5 , wherein the boost device is active and the recirculation valve is open when the valve is in the cold position.

7. An exhaust system of an engine, comprising:
an aftertreatment device comprising a first catalyst upstream of a second catalyst relative to a direction of exhaust gas flow;
a diverter valve arranged in an inlet of the aftertreatment device, the diverter valve configured to move to a first position and a second position;
a recirculation passage configured to flow exhaust gas from downstream of the aftertreatment device to the inlet of the aftertreatment device, the recirculation passage comprising a compressor upstream of a recirculation valve, and an injector downstream of the recirculation valve; and
a controller with computer-readable instructions stored on memory thereof that when executed cause the controller to:
adjust the diverter valve to the first position in response to a temperature of the first catalyst being greater than or equal to a light-off temperature; and
adjust the diverter valve to the second position in response to the temperature of the first catalyst being less than the light-off temperature.

8. The exhaust system of claim 7 , wherein the diverter valve is in face-sharing contact with an interior surface of the inlet in the second position.

9. The exhaust system of claim 7 , wherein the diverter valve comprises an arc-shaped portion and a linear portion, wherein the arc-shaped portion is longer than the linear portion.

10. The exhaust system of claim 7 , wherein the instructions further cause the controller to activate the compressor and open the recirculation valve when the diverter valve is in the second position.

11. The exhaust system of claim 7 , wherein the injector comprises a plurality of openings facing the first catalyst.

12. The exhaust system of claim 7 , wherein the recirculation passage flows exhaust gas to a location of the inlet between the diverter valve and an inner wall of the inlet.

13. The exhaust system of claim 7 , wherein the first catalyst includes a first portion and a second portion, wherein the first portion is smaller than the second portion.

14. The exhaust system of claim 13 , wherein exhaust gas from the recirculation passage flows to only the second portion.

15. The exhaust system of claim 14 , wherein exhaust gas from the recirculation passage is filtered, and wherein unfiltered exhaust gas from the engine is blocked from mixing with the filtered exhaust gas when the diverter valve is in the second position.

16. A method, comprising:
during a first condition, adjusting a diverter valve to a first position and flowing unfiltered exhaust gas to a first portion and a second portion of a catalyst; and
during a second condition, adjusting the diverter valve to a second position and flowing unfiltered exhaust gas to only the first portion of the catalyst and filtered exhaust gas to only the second portion of the catalyst.

17. The method of claim 16 , further comprising blocking the unfiltered exhaust gas from mixing with the filtered exhaust gas via the diverter valve in the second position.

18. The method of claim 16 , further comprising injecting the filtered exhaust gas via a T-shaped injector comprising a plurality of openings toward only the second portion of the catalyst.

19. The method of claim 16 , wherein the first condition further comprises closing a recirculation valve in a recirculation passage coupled to an inlet of the catalyst, and where a temperature of the first portion of the catalyst is greater than or equal to a light-off temperature, wherein the first position comprises where the diverter valve is spaced away from an inner surface of the inlet of the catalyst.

20. The method of claim 19 , wherein the second condition further comprises opening the recirculation valve, and where the temperature of the first portion of the catalyst is less than the light-off temperature, wherein the second position comprises where the diverter valve is touching the inner surface of the inlet of the catalyst.

Assignees

• Ford Global Tech Llc

Inventors

• Kemmerling Joerg
• Forsting Michael
• Wunderlich Frank

Classifications

• F02D41/0255

  to accelerate the warming-up of the exhaust gas treating apparatus at engine start · CPC title

• F01N2240/36

  an exhaust flap · CPC title

• F02D2200/0802

  Temperature of the exhaust gas treatment apparatus · CPC title

• F01N2410/03

  in case of low temperature · CPC title

• F01N2410/06

  at cold starting · CPC title