Printed elastomeric elements

Patent metadata

Field	Value
Publication number	US-11725121-B2
Application number	US-202117170558-A
Country	US
Kind code	B2
Filing date	Feb 8, 2021
Priority date	Feb 6, 2020
Publication date	Aug 15, 2023
Grant date	Aug 15, 2023

Abstract

An article of manufacture, such as a weighted blanket, a cushioning element, or the like, includes an elastomeric element that includes elongated elements that follow nonlinear, partially overlapping paths and voids between adjacent portions of the elongated elements. Such an elastomeric element may define a weighted layer of a weighted blanket, a cushioning layer of a cushioning element of the like. The elastomeric element may be secured directly to a substrate, such as a fabric layer. Alternatively, an adhesion layer may secure the elastomeric element to the substrate. An adhesion layer may cover only a portion of the substrate. A cover may be provided over the elastomeric element. Together, the cover and the substrate may contain the elastomeric element.

First claim

What is claimed:

1. A weighted blanket comprising:
a fabric layer;
an adhesion layer on the fabric layer, extending substantially across the fabric layer, comprising an elastomeric gel, comprising elongated elements having winding configurations, and only partially covering the fabric layer; and
a weighted layer comprising an elastomeric gel on the adhesion layer, extending substantially across the fabric layer, comprising elongated elements having winding configurations, and only partially covering the fabric layer.

2. The weighted blanket of claim 1 , wherein the adhesion layer and the weighted layer comprise the same material.

3. The weighted blanket of claim 1 , wherein the adhesion layer covers at most half of an area of the fabric layer.

4. The weighted blanket of claim 1 , wherein the adhesion layer covers at most one fourth of an area of the fabric layer.

5. The weighted blanket of claim 1 , further comprising: a cover on an opposite side of the weighted layer from the fabric layer.

6. A weighted blanket comprising:
a fabric layer;
an adhesion layer on the fabric layer, the adhesion layer comprising a plurality of adhesion features oriented generally parallel to one another, each adhesion feature of the plurality of adhesion features comprising an elongated adhesion feature having a winding configuration; and
a weighted layer on the adhesion layer, the weighted layer comprising a plurality of weighted features oriented generally parallel to one another, each weighted feature of the plurality of weighted features comprising an elongated weighted feature having a winding configuration.

7. The weighted blanket of claim 6 , wherein each of the adhesion layer and the weighted layer comprises an elastomeric gel.

8. The weighted blanket of claim 7 , wherein the adhesion layer and the weighted layer comprise the same elastomeric gel.

9. The weighted blanket of claim 6 , wherein the elongated weighted feature of each weighted feature is partially superimposed over the elongated adhesion feature of a corresponding adhesion feature.

10. A method for manufacturing a weighted blanket, comprising:
applying an adhesion material heated to a first temperature to a fabric layer to define an adhesion layer comprising a plurality of elongated adhesion features on a surface of the fabric layer, the adhesion layer adhering to the fabric layer; and
applying a weighted material heated to a second temperature less than the first temperature to the adhesion layer to define a weighted layer comprising a plurality of elongated weighted features to the adhesion layer, the weighted layer adhering to the adhesion layer.

11. The method of claim 10 , wherein applying the adhesion layer comprises applying the plurality of elongated adhesion features generally parallel to one another.

12. The method of claim 11 , wherein applying the weighted layer comprises defining each of the plurality of elongated weighted features as an elongated element having a winding configuration.

13. The method of claim 10 , wherein the weighted layer extends substantially across the fabric layer.

14. The method of claim 10 , wherein applying the adhesion material and applying the weighted material comprise applying the same material heated to different temperatures.

15. A weighted blanket comprising:
a fabric layer;
an adhesion layer on the fabric layer; and
a weighted layer on the adhesion layer and comprising elongated elements having winding configurations.

16. The weighted blanket of claim 15 , wherein:
the adhesion layer includes a plurality of elements spaced apart from each other over the fabric layer; and
the weighted layer extends substantially over the fabric layer.

17. The weighted blanket of claim 16 , further comprising: a cover on an opposite side of the weighted layer and the adhesion layer from the fabric layer.

Assignees

• Purple Innovation Llc

Inventors

• Grutta James T
• Pearson Brett
• Taylor Robert W
• Ewell David
• Watters Bob
• Harris Brock Keith
• Acharya Dhyey Yogesh
• Whatcott Russell B

Classifications

• C09J7/21 Primary

  Paper; Textile fabrics · CPC title

• A47G9/0223

  Blankets · CPC title

• B32B3/14

  characterised by a face layer formed of separate pieces of material {which are juxtaposed side-by-side (B32B5/02 takes precedence)} · CPC title

• B32B5/02

  characterised by structural features of a {fibrous or filamentary} layer {(layer formed of metallic wires B32B15/02; layer formed of natural mineral fibres B32B19/02; layer formed of wood fibres B32B21/02)} · CPC title

• B32B7/14

  applied in spaced arrangements, e.g. in stripes · CPC title