Packaging system for golf balls

Patent metadata

Field	Value
Publication number	US-11724868-B2
Application number	US-202117314095-A
Country	US
Kind code	B2
Filing date	May 7, 2021
Priority date	Jun 9, 2020
Publication date	Aug 15, 2023
Grant date	Aug 15, 2023

Abstract

A tray for holding golf balls is provided. The tray preferably contains three compartments, and each compartment is sized to hold a single golf ball. The balls are snap-fitted into the compartments and secured in place. The tray containing the balls can be inserted into a small box (sleeve) which then can be loaded into a larger packaging box. The sleeve and window preferably contain transparent windows that are aligned with each other. The outer surface of the balls can be printed with a logo, brand, or other marking that can be seen through transparent windows in the sleeve and packaging box. The packaging system protects the golf balls during shipment as well as providing a creative and attractive way for displaying the golf balls for sale at on-course and off-course facilities.

First claim

We claim:

1. A golf ball tray, comprising:
an elongated body member comprising a first sidewall having at least three notches and an opposing second sidewall having at least three notches, the elongated body member having a base portion containing at least three recessed cavities;
a first end wall and a second end wall, the first and second end walls being joined to the first and second sidewalls, wherein each of the first and second end walls has a notch;
a first transverse wall and a second transverse wall, the first and second transverse walls extending from the first sidewall to the second sidewall, wherein each of the first and second transverse walls has a notch;
a first ball compartment defined by the first cavity and a first notch in the first sidewall, a first notch in the second sidewall, a notch in the first end wall, and a notch in the first transverse wall;
a second ball compartment defined by the second cavity and a second notch in the first sidewall, a second notch in the second sidewall, the notch in the first transverse wall, and a notch in the second transverse wall; and
a third ball compartment defined by the third cavity and a third notch in the first sidewall, a third notch in the second sidewall, a notch in the second end wall, and the notch in the second transverse wall,
wherein each of the first, second, and third ball compartments has an arcuate inner surface defined between at least one pair of arm segments, wherein an end portion of the at least one pair of arm segments projects inwards towards a center of the first, second, and third ball compartments, and
wherein the first, second, and third ball compartments have the following relationship: width of first ball compartment>width of second ball compartment<width of third ball compartment.

2. The golf ball tray of claim 1 , wherein the tray is made of polyester.

3. The golf ball tray of claim 1 , wherein each of the first and second sidewalls has a length in the range of about 3 inches to about 6 inches and each of the first and second end walls has a length in the range of about 1 inch to about 2 inches.

4. The golf ball tray of claim 1 , wherein each of the first, second, and third ball compartments has a width in the range of about 1 inch to about 2 inches.

5. The golf ball tray of claim 1 , wherein the width of first ball compartment is equal to the width of the third ball compartment.

6. The golf ball tray of claim 1 , wherein each of the first, second, and third ball compartments has four arm segments surrounding the recessed cavity for holding the balls in the respective first, second, and third ball compartments.

7. The golf ball tray of claim 6 , wherein the four arm segments have chamfered edges.

8. The golf ball tray of claim 1 , wherein the base portion of the tray has a curved structure after the balls have been loaded into the first, second, and third ball compartments of the tray.

9. The golf ball tray of claim 1 , wherein the arcuate inner surface has a constantly curved, uninterrupted profile between respective ends of the at least one pair of arm segments.

10. A package assembly for golf balls, comprising:
a first elongated body member having a first end and an opposing second end and four sides extending from the first end to the second end, the first elongated body member defining a hollow interior region having a square cross-sectional shape for receiving a golf ball tray containing golf balls, the first elongated body member having at least one transparent window so that at least one golf ball in the tray is visible;
wherein the tray comprises:
a second elongated body member comprising a first sidewall having at least three notches and an opposing second sidewall having at least three notches, the second elongated body member having a base portion containing at least three recessed cavities;
a first end wall and a second end wall, the first and second end walls being joined to the first and second side walls, wherein each of the first and second end walls has a notch;
a first transverse wall and a second transverse wall, the first and second transverse walls extending from the first sidewall to the second sidewall, wherein each of the first and second transverse walls has a notch;
a first ball compartment defined by the first cavity and a first notch in the first sidewall, a first notch in the second sidewall, a notch in the first end wall, and a notch in the first transverse wall;
a second ball compartment defined by the second cavity and a second notch in the first sidewall, a second notch in the second sidewall, the notch in the first transverse wall, and a notch in the second transverse wall; and
a third ball compartment defined by the third cavity and a third notch in the first sidewall, a third notch in the second sidewall, a notch in the second end wall, and the notch in the second transverse wall;
wherein the first, second, and third ball compartments have the following relationship: width of first ball compartment>width of second ball compartment<width of third ball compartment.

11. The package assembly of claim 10 , wherein the at least one transparent window of the first elongated body member comprises a plurality of transparent windows, the plurality of transparent windows being disposed such that multiple golf balls in the tray are visible.

12. The package assembly of claim 11 , wherein the plurality of transparent windows have circular or square shapes.

13. The package assembly of claim 10 , wherein the first elongated body member is made of cardboard.

14. A package assembly for golf balls, comprising:
a first elongated body member having four chamber walls, the four chamber walls being joined to each other and defining an interior chamber, the chamber being covered by a removable lid so that the chamber can be exposed by removing the lid and covered by closing the lid;
a second elongated body member having a first end and an opposing second end and four sides extending from the first end to the second end, the second elongated body member defining a hollow interior region having a square cross-sectional shape for receiving a golf ball tray containing golf balls;
the first and second elongated body members each having at least one transparent window so that the transparent window of the first elongated body registers with the transparent window of the second elongated body so that at least one golf ball in the tray is visible;
wherein the tray comprises:
a third elongated body member comprising a first sidewall having at least three notches and an opposing second sidewall having at least three notches, the third elongated body member having a base portion containing at least three recessed cavities;
a first end wall and a second end wall, the first and second end walls being joined to the first and second side walls, wherein each of the first and second end walls has a notch;
a first transverse wall and a second transverse wall, the first and second transverse walls extending from the first sidewall to the second sidewall, wherein each of the first and second transverse walls has a notch;
a first ball compartment defined by the first cavity and a first notch in the first sidewall, a first notch in the second sidewall, a notch in the first end wall, and a notch in the first transverse wall;
a second ball compartment defined by the second cavity and a second notch in the first sidewall, a second notch in the second sidewall, the notch in the first transverse wall, and a notch in the second transverse wall; and
a third ball compartment defined by the third cavity and a third notch in the first sidewall, a

Assignees

• Acushnet Co

Inventors

• Amarello Jr Joseph
• Amarello Randy S
• Veitch Colin W
• James Jedediah H
• Couto Michael A

Classifications

• B65D81/133 Primary

  of a shape specially adapted to accommodate contents, e.g. trays {(B65D81/053 takes precedence; thermally insulated trays B65D81/3816, B65D81/3827)} · CPC title

• B65D5/4204

  Inspection openings or windows · CPC title

• B65D85/58 Primary

  for ball bearings, washers, buttons or like spherical or disc-shaped articles · CPC title

• B65D2581/055

  Plastic in general, e.g. foamed plastic, molded plastic, extruded plastic · CPC title

• B65D81/025 Primary

  Containers made of sheet-like material and having a shape to accommodate contents · CPC title