Wireless charging modules with magnetic alignment components

Patent metadata

Field	Value
Publication number	US-11722015-B2
Application number	US-202017028310-A
Country	US
Kind code	B2
Filing date	Sep 22, 2020
Priority date	Sep 27, 2019
Publication date	Aug 8, 2023
Grant date	Aug 8, 2023

Abstract

A magnetic alignment system can include a primary annular magnetic alignment component and a secondary annular magnetic alignment component. The primary alignment component can include an inner annular region having a first magnetic orientation, an outer annular region having a second magnetic orientation opposite to the first magnetic orientation, and a non-magnetized central annular region disposed between the primary inner annular region and the primary outer annular region. The secondary alignment component can have a magnetic orientation with a radial component. Additional features, such as a rotational magnetic alignment component and/or an NFC coil and circuitry can be included.

First claim

What is claimed is:

1. A wireless charging module comprising:
a housing having a charging surface and a second surface having an opening therethrough;
an inductive coil assembly disposed within the housing, the inductive coil assembly including an electrically conductive coil;
an annular magnetic alignment component disposed within the housing and surrounding the inductive coil assembly, the annular magnetic alignment component including a plurality of sectors, each sector comprising:
an inner arcuate region having a magnetic polarity oriented in a first axial direction;
an outer arcuate region having a magnetic polarity oriented in a second axial direction opposite the first axial direction; and
a non-magnetized central arcuate region disposed between the inner arcuate region and the outer arcuate region; and

control circuitry disposed within the housing, the control circuitry being coupled to the electrically conductive coil and to a plurality of external electrical contacts and being configured to operate the electrically conductive coil to transfer power wirelessly through the charging surface using input power received from the external electrical contacts,
wherein the external electrical contacts are exposed through the opening in the second surface of the housing.

2. The wireless charging module of claim 1 further comprising a conductive midplate disposed within the housing, the midplate having a proximal surface oriented toward the charging surface and a distal surface opposite the proximal surface, wherein the inductive coil assembly is mounted on the proximal surface of the midplate.

3. The wireless charging module of claim 2 wherein the control circuitry comprises a logic board having circuit components mounted thereon and wherein the logic board is mounted on the distal surface of the midplate.

4. The wireless charging module of claim 3 wherein the midplate has an opening therethrough and wherein the logic board is coupled to the electrically conductive coil through the opening in the midplate.

5. The wireless charging module of claim 1 further comprising:
an annular magnetic shield disposed at a distal surface of the annular magnetic alignment component.

6. The wireless charging module of claim 1 wherein the second surface of the housing is opposite the charging surface.

7. The wireless charging module of claim 1 wherein the external electrical contacts include a calibration contact and wherein the calibration contact is covered with a sealant material.

8. The wireless charging module of claim 1 wherein the inductive coil assembly further includes:
an electric shield disposed between the electrically conductive coil and the charging surface; and
an electromagnetic shield covering a surface of the electrically conductive coil opposite the electric shield.

9. A wireless charging module comprising:
a housing having a charging surface and a second surface having an opening therethrough;
an inductive coil assembly disposed within the housing, the inductive coil assembly including an electrically conductive coil and an electromagnetic shield;
an annular magnetic alignment component disposed within the housing and surrounding the inductive coil assembly, the annular magnetic alignment component including a plurality of sectors, each sector comprising:
an inner arcuate region having a magnetic polarity oriented in a first axial direction;
an outer arcuate region having a magnetic polarity oriented in a second axial direction opposite the first axial direction; and
a non-magnetized central arcuate region disposed between the inner arcuate region and the outer arcuate region;

a near-field communication (NFC) coil disposed within the housing and coaxial with the inductive coil assembly, the NFC coil configured to wirelessly exchange signals with another device through the charging surface; and
control circuitry disposed within the housing, the control circuitry being coupled to the electrically conductive coil and to a plurality of external electrical contacts and being configured to operate the electrically conductive coil to transfer power wirelessly through the charging surface using input power received from the external electrical contacts,
wherein the external electrical contacts are exposed through the opening in the second surface of the housing.

10. The wireless charging module of claim 9 wherein the NFC coil is coupled to an NFC tag circuit.

11. The wireless charging module of claim 9 wherein the NFC coil is positioned between the inductive coil assembly and the annular magnetic alignment component.

12. The wireless charging module of claim 9 further comprising a conductive midplate disposed within the housing, the midplate having a proximal surface oriented toward the charging surface and a distal surface opposite the proximal surface, wherein the inductive coil assembly is mounted on the proximal surface of the midplate with the electromagnetic shield oriented toward the midplate.

13. The wireless charging module of claim 12 wherein the control circuitry comprises a logic board and wherein the logic board is mounted on the distal surface of the midplate.

14. The wireless charging module of claim 13 wherein the NFC coil is terminated into the logic board.

15. The wireless charging module of claim 13 wherein the midplate has an opening therethrough and wherein the logic board is coupled to the electrically conductive coil through the opening in the midplate.

16. The wireless charging module of claim 9 wherein the second surface of the housing is opposite the charging surface.

17. A wireless charging module comprising:
a housing having a charging surface and a second surface having an opening therethrough;
an inductive coil assembly disposed within the housing, the inductive coil assembly including an electrically conductive coil and an electromagnetic shield;
an annular magnetic alignment component disposed within the housing and surrounding the inductive coil assembly, the annular magnetic alignment component including a plurality of sectors, each sector comprising:
an inner arcuate region having a magnetic polarity oriented in a first axial direction;
an outer arcuate region having a magnetic polarity oriented in a second axial direction opposite the first axial direction; and
a non-magnetized central arcuate region disposed between the inner arcuate region and the outer arcuate region;

a rotational alignment component comprising a magnet disposed within the housing outside a perimeter of the annular magnetic alignment component; and
control circuitry disposed within the housing, the control circuitry being coupled to the electrically conductive coil and to a plurality of external electrical contacts and being configured to operate the electrically conductive coil to transfer power wirelessly through the charging surface using input power received from the external electrical contacts,
wherein the external electrical contacts are exposed through the opening in the second surface of the housing.

18. The wireless charging module of claim 17 further comprising a conductive midplate disposed within the housing, the midplate having a proximal surface oriented toward the charging surface and a distal surface opposite the proximal surface, wherein the inductive coil assembly is mounted on the proximal surface of the midplate with the electromagnetic shield oriented toward the midplate.

19. The wireless charging module of claim 18 wherein the control circuitry comprises a logic b

Assignees

• Apple Inc

Inventors

• Walton Christopher J
• Karanikos Demetrios B
• Graham Christopher S
• Jol Eric S
• Larsson Karl Ruben F
• Oro Aaron A
• Rasmussen Timothy J
• Daly Miranda L
• Thompson Paul J

Classifications

• H02J7/70

  characterised by the mechanical construction · CPC title

• H02J7/42

  with electronic devices having internal batteries, e.g. mobile phones · CPC title

• H02J7/751

  concerning the insertion or the connection of the batteries · CPC title

• H04B5/263

  Multiple coils at either side · CPC title

• H04B5/77

  for interrogation · CPC title