Beam parameter product (BPP) control by varying fiber-to-fiber angle

Patent metadata

Field	Value
Publication number	US-11719948-B2
Application number	US-202016987054-A
Country	US
Kind code	B2
Filing date	Aug 6, 2020
Priority date	Sep 24, 2015
Publication date	Aug 8, 2023
Grant date	Aug 8, 2023

Abstract

An apparatus includes a laser system that includes a first fiber having an output end and situated to propagate a first laser beam with a first beam parameter product (bpp) and a second fiber having an input end spliced to the output end of the first fiber at a fiber splice so as to receive the first laser beam and to form a second laser beam having a second bpp that is greater than the first bpp, wherein the output end of the first fiber and the input end of the second fiber are spliced at a tilt angle so as to increase the first bpp to the second bpp.

First claim

We claim:

1. An apparatus, comprising:
a fiber fixture situated to receive and secure an output end of a first fiber in a first position and a second fiber in a second position;
a fiber tip alignment mechanism situated to align an input end of the first fiber proximate an output end of the second fiber, the fiber tip alignment mechanism comprising a first inner fiber fixture portion and a second inner fiber fixture portion, the first and second inner fiber fixture portions being translatable in one or more directions; and
a splicing mechanism situated to splice the aligned input end and output end so as to form a fiber splice having a selected tilt angle corresponding to a selected beam parameter product (bpp) increase associated with beam propagation through the fiber splice from the first fiber to the second fiber.

2. The apparatus of claim 1 , wherein the splicing mechanism is a fusion splicing mechanism.

3. The apparatus of claim 1 , wherein the first position and second position correspond to an offset between one or more of a longitudinal axis of the first fiber, a longitudinal axis of the second fiber, and a splice position associated with the splicing mechanism.

4. The apparatus of claim 1 , wherein the selected tilt angle corresponds to an angle between a longitudinal axis of the first fiber at the splice and a longitudinal axis of the second fiber at the splice.

5. The apparatus of claim 1 , wherein the selected tilt angle corresponds to a first angle between an output surface at the output end of the first fiber and a plane perpendicular to a longitudinal axis of the first fiber at the output end, a second angle between an input surface at the input end of the second fiber and a plane perpendicular to a longitudinal axis of the second fiber at the input end, or a combination of the first angle and the second angle, at the aligned input and output ends.

6. The apparatus of claim 1 , wherein the fiber fixture comprises a first outer fiber fixture portion configured to receive and secure the output end of the first fiber and a second outer fiber fixture portion configured to receive and secure a first end of the second fiber.

7. The apparatus of claim 6 , wherein the first outer fiber fixture has a longitudinal axis extending through the first outer fiber fixture that is offset by a selected height from a longitudinal axis extending through the second outer fiber fixture.

8. An apparatus, comprising:
a fiber fixture situated to receive and secure an output end of a first fiber in a first position and a second fiber in a second position, the fiber fixture comprising a first outer fiber fixture portion configured to receive and secure the output end of the first fiber and a second outer fiber fixture portion configured to receive and secure a first end of the second fiber;
a fiber tip alignment mechanism situated to align an input end of the first fiber proximate an output end of the second fiber;
a splicing mechanism situated to splice the aligned input end and output end so as to form a fiber splice having a selected tilt angle corresponding to a selected beam parameter product (bpp) increase associated with beam propagation through the fiber splice from the first fiber to the second fiber; and
a translation stage configured to move the second outer fiber fixture relative to the first outer fiber fixture to create a selected height offset between a longitudinal axis extending through the second outer fiber fixture and a longitudinal axis extending through the first outer fiber fixture.

9. The apparatus of claim 8 , wherein the translation stage is a first translation stage and wherein the apparatus further comprises one or more additional translation stages configured to move the first and second fibers toward and away from one another.

10. The apparatus of claim 1 , wherein the first and second inner fiber fixture portions are translatable along a first axis and a second axis perpendicular to the first axis.

11. The apparatus of claim 1 , wherein the first and second inner fiber fixture portions each comprise a spring loaded v-groove.

12. The apparatus of claim 1 , wherein the fiber tip alignment mechanism further comprises one or more cameras configured to provide a magnified view of the first and second fibers.

13. A splicing apparatus for coupling a first optical fiber having a first longitudinal axis to a second optical fiber having a second longitudinal axis, comprising:
a first fiber fixture portion configured to secure a first end portion of the first optical fiber such that the first longitudinal axis is disposed at a first height;
a second fiber fixture portion configured to secure a first end portion of the second optical fiber such that the second longitudinal axis is disposed at a second height;
a translation stage coupled to at least one of the first fiber fixture portion and the second fiber fixture portion, the translation stage being configured to move the first end portion of the first optical fiber relative to the first end portion of the second optical fiber thereby permitting selection of a tilt angle between the first longitudinal axis and the second longitudinal axis prior to splicing the first end portion of the first optical fiber to the first end portion of the second optical fiber; and
a fiber tip alignment mechanism including a first inner fiber fixture portion configured to secure an output end of the first optical fiber and a second inner fiber fixture portion configured to secure an input end of the second optical fiber, the first and second inner fiber fixture portions being translatable along a first axis and along a second axis perpendicular to the first axis.

14. The splicing apparatus of claim 13 , wherein the first height is offset from the second height by a selected height offset.

15. The splicing apparatus of claim 13 , wherein the translation stage is a first translation stage and wherein the splicing apparatus further comprises one or more additional translation stages coupled to at least one of the first and second fiber fixture portions, the one or more additional translation stages being configured to move the first and second fibers toward and away from one another.

16. The splicing apparatus of claim 13 , wherein the first and second inner fiber fixture portions each comprise a spring loaded v-groove.

17. The splicing apparatus of claim 13 , wherein the fiber tip alignment mechanism further comprises one or more cameras configured to provide a magnified view of the output end of the first optical fiber and the input end of the second optical fiber.

18. The splicing apparatus of claim 13 , wherein the first and second inner fiber fixture portions are translatable along the first axis toward and away from the first and second fiber fixture portions respectively, and wherein the distance between the inner fiber fixture portions and the fiber fixture portions determines the selected tilt angle.

19. The apparatus of claim 6 , further comprising a translation stage configured to move the second outer fiber fixture relative to the first outer fiber fixture to create a selected height offset between a longitudinal axis extending through the second outer fiber fixture and a longitudinal axis extending through the first outer fiber fixture.

20. The apparatus of claim 19 , wherein the translation stage is a first translation stage and wherein the apparatus further comprises one or more additional translation stages configured to move the first and second fibers toward and away

Assignees

• Nlight Inc

Inventors

• Logan David
• Hawke Ryan
• Balsley David R
• Stevens Ron

Classifications

• G02B27/0994 Primary

  Fibers, light pipes (optical fibers per se G02B6/02) · CPC title

• G02B6/2555 Primary

  Alignment or adjustment devices for aligning prior to splicing · CPC title

• H01S3/06783

  Amplifying coupler · CPC title

• G02B6/2551

  using thermal methods, e.g. fusion welding by arc discharge, laser beam, plasma torch · CPC title

• G02B6/2553

  Splicing machines, e.g. optical fibre fusion splicer · CPC title