Multivariable dynamic control system of a multi-fuel engine

Patent metadata

Field	Value
Publication number	US-11719152-B2
Application number	US-202117345679-A
Country	US
Kind code	B2
Filing date	Jun 11, 2021
Priority date	Dec 16, 2011
Publication date	Aug 8, 2023
Grant date	Aug 8, 2023

Abstract

An engine control unit of a multi-fuel is provided. The engine consumes a mixture of a first combustion fuel and a second combustion fuel. The engine control unit includes hardware circuitry that includes one or more processors configured to calculate an autoignition delay of the mixture of the air and the second combustion fuel based on current operating conditions of the multi-fuel engine. The one or more processors also are configured to calculate an upper limit on an amount of the second combustion fuel that is supplied to the multi-fuel engine based on the autoignition delay that is calculated.

First claim

What is claimed is:

1. An engine control unit of a multi-fuel engine that consumes a first combustion fuel and a pre-mixed combustion fuel mixture, the engine control unit comprising:
hardware circuitry that includes one or more processors configured to calculate an autoignition delay of the first combustion fuel and the pre-mixed combustion fuel mixture based on one or more operating conditions of the multi-fuel engine,
the one or more processors also configured to calculate an upper limit on an amount of the pre-mixed combustion fuel mixture that is permitted to be supplied to the multi-fuel engine based on the autoignition delay that is calculated; and
decrease the amount of the pre-mixed combustion fuel mixture and increase an amount of the first combustion fuel based on the autoignition delay being less than a designated threshold.

2. The engine control unit of claim 1 , wherein one or more of the first combustion fuel or the pre-mixed combustion fuel mixture is hydrogen.

3. The engine control unit of claim 1 , wherein the one or more processors also are configured to control flow of the pre-mixed combustion fuel mixture into the multi-fuel engine to control the amount of the pre-mixed combustion fuel mixture that is injected into the multi-fuel engine from exceeding the upper limit.

4. The engine control unit of claim 1 , wherein the one or more processors are configured to direct a coolant be injected into one or more cylinders of the multi-fuel engine responsive to the autoignition delay that is calculated falling below a designated threshold.

5. The engine control unit of claim 1 , wherein the one or more processors are configured to change at least one of the operating conditions based on a designated autoignition delay.

6. The engine control unit of claim 1 , wherein the one or more operating conditions include one or more of a manifold airflow temperature of the multi-fuel engine, a manifold airflow pressure of the multi-fuel engine, a flow rate of the air into the multi-fuel engine, a flow rate of the pre-mixed combustion fuel mixture into the multi-fuel engine, or an operating speed of the multi-fuel engine.

7. The engine control unit of claim 1 , wherein the one or more processors are configured to control the flow of the pre-mixed combustion fuel mixture into the multi-fuel engine by increasing the flow of the first combustion fuel into the multi-fuel engine without eliminating the flow of the pre-mixed combustion fuel mixture into the multi-fuel engine.

8. The engine control unit of claim 1 , wherein the one or more processors are configured to calculate the upper limit to include a buffer having a value that is updated based on detection of a knock signal from a knock sensor.

9. A method comprising:
calculating an autoignition delay of a mixture of a first combustion fuel and a pre-mixed combustion fuel mixture that are supplied to a multi-fuel engine, the autoignition delay calculated based on one or more operating conditions of the multi-fuel engine;
calculating an upper limit on an amount of the pre-mixed combustion fuel mixture that is supplied to the multi-fuel engine based on the autoignition delay that is calculated;
controlling flow of the pre-mixed combustion fuel mixture into the multi-fuel engine to control the amount of the pre-mixed combustion fuel mixture that is injected into and consumed by the multi-fuel engine from exceeding the upper limit; and
decreasing the amount of the pre-mixed combustion fuel and increasing an amount of the first combustion fuel if the autoignition delay is less than a designated threshold.

10. The method of claim 9 , further comprising:
injecting coolant into one or more cylinders of the multi-fuel engine responsive to the autoignition delay that is calculated falling below the designated threshold.

11. The method of claim 9 , further comprising:
changing at least one of the operating conditions based on the autoignition delay.

12. The method of claim 9 , wherein the one or more operating conditions include one or more of a manifold airflow temperature of the multi-fuel engine, a manifold airflow pressure of the multi-fuel engine, a flow rate of air into the multi-fuel engine, a flow rate of the pre-mixed combustion fuel mixture into the multi-fuel engine, or an operating speed of the engine.

13. The method of claim 9 , further comprising:
controlling flow of the pre-mixed combustion fuel mixture into the multi-fuel engine by increasing flow of the first combustion fuel into the multi-fuel engine without eliminating flow of the pre-mixed combustion fuel mixture into the multi-fuel engine.

14. The method of claim 9 , wherein the upper limit is calculated to include a buffer having a value that is updated based on detection of a knock signal from a knock sensor.

15. The method of claim 9 , wherein the first combustion fuel comprises one or more of kerosene or JP8 jet fuel, and the pre-mixed combustion fuel mixture comprises one or more of ethanol, syngas, or liquified petroleum gas.

16. An engine control unit comprising:
one or more processors configured to determine one or more of a manifold airflow temperature of an engine that concurrently consumes both a first combustion fuel and a pre-mixed combustion fuel mixture, a manifold airflow pressure of the engine, an airflow into or out of the engine, a speed of the engine, an air-to-fuel ratio of the engine, an exhaust temperature of the engine, a turbocharger speed, or a cylinder pressure of one or more cylinders of the engine,
the one or more processors configured to determine an autoignition delay of the first combustion fuel and the pre-mixed combustion fuel based on the one or more of the manifold airflow temperature, the manifold airflow pressure, the airflow, the speed of the engine, the air-to-fuel ratio, the exhaust temperature, the turbocharger speed, or the cylinder pressure,
the one or more processors configured to control an amount of the pre-mixed combustion fuel mixture that is supplied to the engine while both the first combustion fuel and the pre-mixed combustion fuel mixture continue to be supplied to the engine based on the autoignition delay; and
the one or more processors configured to decrease the amount of the pre-mixed combustion fuel mixture and increase an amount of the first combustion fuel to increase the autoignition delay.

17. The engine control unit of claim 16 , wherein the one or more processors are configured to one or more of derate the engine, decrease a throttle setting of the engine, inject coolant into the one or more cylinders of the engine, or change a flow rate of the coolant through an exhaust gas recirculation system responsive to the autoignition delay that is determined falling below a designated threshold.

18. The engine control unit of claim 16 , wherein the one or more processors are configured to determine the autoignition delay based on one or more of the manifold airflow temperature.

19. The engine control unit of claim 16 , wherein the one or more processors are configured to determine the autoignition delay based on the manifold airflow pressure.

20. The engine control unit of claim 16 , the one or more processors are configured to decrease the amount of pre-mixed combustion fuel responsive to the autoignition delay falling below the designated threshold.

Assignees

• Transp Ip Holdings Llc

Inventors

• Klingbeil Adam Edgar
• Mischler James Robert
• Norton Daniel George

Classifications

• F02B3/08 Primary

  Methods of operating (F02B3/12 takes precedence) · CPC title

• F02D19/061

  by controlling fuel injectors · CPC title

• F02D19/0692

  Arrangement of multiple injectors per combustion chamber · CPC title

• F02D19/105

  operating in a special mode, e.g. in a liquid fuel only mode for starting · CPC title

• F02D29/02

  peculiar to engines driving vehicles; peculiar to engines driving variable pitch propellers · CPC title