System and method for decking tiles

Patent metadata

Field	Value
Publication number	US-11719004-B2
Application number	US-202117487080-A
Country	US
Kind code	B2
Filing date	Sep 28, 2021
Priority date	Jun 25, 2019
Publication date	Aug 8, 2023
Grant date	Aug 8, 2023

Abstract

A deck tile assembly is disclosed. The deck tile assembly comprises a frame having at least four sides. The deck tile assembly further comprises a plurality of bars for providing a support structure to the frame. The deck tile assembly further comprises at least two parallel sleepers permanently attached between two opposite sides of the frame and mounted on the plurality of bars. The deck tile assembly further comprises at least two step clip fastening devices, wherein each of the step clip fastening device is mounted on one of the at least two parallel sleepers. The deck tile assembly further comprises at least two supporting members for attaching the frame with the ground surface.

First claim

What is claimed is:

1. A deck tile apparatus, comprising:
a base comprising first and second horizontal bars to contact a surface on which the deck tile is placed, wherein the base has an opening between the first and second bars to accommodate an uneven feature of the surface;
first and second side walls extending vertically upward from respective edges of the base, wherein a set of locking mechanisms are positioned along the first and second side walls, wherein each set of the locking mechanisms include a vertically oriented flexible lever to lockably engage with a notch of an adjacent deck tile apparatus, and a vertically oriented notch to lockably engage with a lever of the adjacent deck tile apparatus;
a base strip extending horizontally between an upper edge of the first side wall and an upper edge of the second side wall; and
first and second clip fastening members extending upwardly from the base strip to retain a deck board within a cavity between the first and second clip fastening members.

2. The deck tile apparatus of claim 1 , further comprising:
a base strip side wall that extends vertically between an edge of the base strip and each of the first and second bars of the base;
wherein a portion of the base strip side wall has an opening that coincides with the opening of the base to accommodate the uneven feature of the surface.

3. The deck tile apparatus of claim 2 , wherein:
the portion of the base strip side wall includes a u-shaped portion;
a first end of the u-shaped portion extends upwardly from the first bar of the base; and
a second end of the u-shaped portion extends upwardly from the second bar of the base.

4. The deck tile apparatus of claim 1 , wherein each of the first and second clip fastening members includes an anchor that protrudes into the cavity to restrict movement of the board within the cavity.

5. The deck tile apparatus of claim 1 , further comprising the deck board, wherein the deck board has a channel along each of first and second edges of the deck board, wherein each channel is configured to retain a portion of a respective one of the first and second clip fastening members, and wherein a portion of each of the first and second edges of the deck board is rounded to force the first and second clip members away from one another as the deck board is pressed into the cavity.

6. The deck tile apparatus of claim 1 , wherein the base has a fastener opening through which to attach the base to the surface.

7. The deck tile apparatus of claim 1 , further comprising a skirt that includes a set of locking mechanisms to removably attach the skirt to the first side wall, wherein the set of locking mechanisms comprises:
a flexible lever to lockably engage with a notch of the first side wall; and
a notch to lockably engage with a lever of the first side wall;
wherein the flexible levers and the notches are oriented vertically.

8. The deck tile apparatus of claim 1 , further comprising:
a support member perpendicular to the first and second bars extending vertically upward from the base.

9. The deck tile apparatus of claim 1 , wherein a corner of the base is raised to accommodate the uneven feature of the surface.

10. A deck tile apparatus, comprising:
a base comprising a plurality of horizontal bars to contact a surface on which the deck tile is placed, wherein a first subset of the bars is perpendicular to a second subset of the bars to provide openings in the base to accommodate uneven features of the surface;
multiple side walls, each extending vertically upward from a respective edge of the base, wherein a set of locking mechanisms are positioned along each of the multiple side walls, wherein each set of locking mechanisms include a vertically oriented flexible lever to lockably engage with a notch of an adjacent deck tile apparatus, and a vertically oriented notch to lockably engage with a lever of the adjacent deck tile apparatus;
a base strip extending horizontally between a first one of the side walls and a second one of the side walls; and
first and second clip fastening members extending upwardly from the base strip to retain a deck board within a cavity between the first and second clip fastening members.

11. The deck tile apparatus of claim 10 , further comprising:
a base strip side wall that extends vertically between an edge of the base strip and each of a first one of the bars and a second one of the bars;
wherein a portion of the base strip side wall has an opening that coincides with one of the openings of the base to accommodate the uneven features of the surface.

12. The deck tile apparatus of claim 11 , wherein:
the portion of the base strip side wall includes a u-shaped portion;
a first end of the u-shaped portion extends upwardly from the first bar; and
a second end of the u-shaped portion extends upwardly from the second bar.

13. The deck tile apparatus of claim 10 , wherein each of the first and second clip fastening members includes an anchor that protrudes into the cavity to restrict movement of the board within the cavity.

14. The deck tile apparatus of claim 10 , further comprising the deck board, wherein the deck board has a channel along each of first and second edges of the deck board, wherein each channel is configured to retain a portion of a respective one of the first and second clip fastening members, and wherein a portion of each of the first and second edges of the deck board is rounded to force the first and second clip members away from one another as the deck board is pressed into the cavity.

15. The deck tile apparatus of claim 10 , wherein the base has a fastener opening through which to attach the base to the surface.

16. The deck tile apparatus of claim 10 , further comprising a skirt that includes a set of locking mechanisms to removably attach the skirt to one of the side walls, wherein the set of locking mechanisms comprises:
a flexible lever to lockably engage with a notch of the side wall; and
a notch to lockably engage with a lever of the side wall;
wherein the flexible levers and the notches are oriented vertically.

17. The deck tile apparatus of claim 10 , further comprising:
a support member extending vertically upward from the base.

18. The deck tile apparatus of claim 10 , wherein a corner of the base is raised to accommodate the uneven features of the surface.

Assignees

• Barrette Outdoor Living Inc

Inventors

• Schneider Christopher Michael
• Marin Simon Rafael
• Bertke Patrick Joseph

Classifications

• E04F15/02194 Primary

  Flooring consisting of a number of elements carried by a non-rollable common support plate or grid (E04F15/022 takes precedence) · CPC title

• E04B1/003

  Balconies; Decks · CPC title

• E04F15/02183

  for outdoor use, e.g. in decks, patios, terraces, verandas or the like · CPC title