Fly ash-based environmentally-friendly hydrogel with high water retention for preventing and controlling spontaneous combustion of coal in mine and preparation method thereof

Patent metadata

Field	Value
Publication number	US-11718792-B2
Application number	US-202218071653-A
Country	US
Kind code	B2
Filing date	Nov 30, 2022
Priority date	Nov 30, 2021
Publication date	Aug 8, 2023
Grant date	Aug 8, 2023

Abstract

The present invention provides a fly ash-based environmentally-friendly hydrogel with a high water retention for preventing and controlling spontaneous combustion of coal in a mine and a preparation method thereof. The hydrogel includes the following raw materials in the following weight percentages: 10% to 30% of a gel-forming material A, 20% to 45% of a crosslinking material B, and water as a balance, where the gel-forming material A is prepared by physical blending of a biodegradable superabsorbent resin, anionic polyacrylamide, a sesbania gum, and fly ash in a weight ratio of (1-3):(0.5-1):(0.5-1):(95-98); and the crosslinking material B is prepared by subjecting zeolite, expandable graphite, and an aluminum citrate complex in a weight ratio of (60-78):(20-36):(2-4) to mixing, dispersing, adsorbing, and freeze-drying. The gel-forming material A is added to water and stirred at room temperature until homogeneous, and then the crosslinking material B is added and stirred until homogeneous to obtain the hydrogel. In the present disclosure, the environmentally-friendly hydrogel with the high water retention is prepared with wastes such as fly ash as a base material, and can be prepared simply with a low cost. In addition, the hydrogel has the advantages of degradability, strong water retention, and a controllable gelation time. The hydrogel can cover and wet a coal body for a long time, and prevent and control the spontaneous combustion of coal in a mine for a prolonged time.

First claim

What is claimed is:

1. A fly ash-based environmentally-friendly hydrogel with a high water retention for preventing and controlling spontaneous combustion of coal in a mine, comprising the following raw materials in the following weight percentages: 10% to 30% of a gel-forming material A, 20% to 45% of a crosslinking material B, and water as a balance; wherein the gel-forming material A is prepared by physical blending of a biodegradable superabsorbent resin, anionic polyacrylamide, a sesbania gum, and fly ash in a first weight ratio of (1-3):(0.5-1):(0.5-1):(95-98); and the crosslinking material B is prepared by subjecting zeolite, expandable graphite, and an aluminum citrate complex in a second weight ratio of (60-78):(20-36):(2-4) to mixing, dispersing, adsorbing, and freeze-drying; and
the fly ash-based environmentally-friendly hydrogel with the high water retention for preventing and controlling the spontaneous combustion of the coal in the mine is prepared by the following steps:
1) adding the gel-forming material A to water according to the weight percentages, followed by stirring at a room temperature for 5 min to 10 min to obtain a homogenous composite suspension; and
2) adding the crosslinking material B to the composite suspension according to the weight percentages, followed by stirring at room temperature for 3 min to 5 min to obtain the fly ash-based environmentally-friendly hydrogel with the high water retention for preventing and controlling the spontaneous combustion of the coal in the mine.

2. The fly ash-based environmentally-friendly hydrogel with the high water retention for preventing and controlling the spontaneous combustion of the coal in the mine according to claim 1 , wherein the gel-forming material A is prepared by the following steps:
1.1) weighing the biodegradable superabsorbent resin, the anionic polyacrylamide, and the sesbania gum according to the first weight ratio, followed by uniform mixing by ball milling to obtain a polymer powder; and
1.2) adding the fly ash to the polymer powder according to the first weight ratio, followed by uniform mixing by ball milling to obtain the gel-forming material A.

3. The fly ash-based environmentally-friendly hydrogel with the high water retention for preventing and controlling the spontaneous combustion of the coal in the mine according to claim 2 , wherein in the gel-forming material A, the fly ash is grade-II fly ash.

4. The fly ash-based environmentally-friendly hydrogel with the high water retention for preventing and controlling the spontaneous combustion of the coal in the mine according to claim 2 , wherein in the steps 1.1) and 1.2), the ball milling is performed at 100 r/min to 300 r/min for 10 min to 30 min.

5. The fly ash-based environmentally-friendly hydrogel with the high water retention for preventing and controlling the spontaneous combustion of the coal in the mine according to claim 1 , wherein the crosslinking material B is prepared by the following steps:
2.1) weighing the zeolite and the expandable graphite according to the second weight ratio, followed by uniform mixing by ball milling to obtain an inorganic powder;
2.2) adding the inorganic powder to water according to a third weight ratio of (20-30):(70-80), followed by stirring at room temperature for 30 min to 50 min, such that the inorganic powder is completely dispersed in the water to obtain a homogenous inorganic powder suspension;
2.3) weighing the aluminum citrate complex according to the second weight ratio, adding the aluminum citrate complex to the inorganic powder suspension, followed by stirring at room temperature for 30 min to 50 min, such that particles of the inorganic powder fully adsorb the aluminum citrate complex to obtain a homogenous crosslinking material B suspension;
2.4) freeze-drying the crosslinking material B suspension to obtain a dry crosslinking material B block; and
2.5) subjecting the crosslinking material B block to ball milling to a particle size of 30 mesh or less to obtain the crosslinking material B.

6. The fly ash-based environmentally-friendly hydrogel with the high water retention for preventing and controlling the spontaneous combustion of the coal in the mine according to claim 5 , wherein in the crosslinking material B, the zeolite has a particle size of 10 mesh to 30 mesh, and the expandable graphite has a particle size of 10 mesh to 30 mesh.

7. The fly ash-based environmentally-friendly hydrogel with the high water retention for preventing and controlling the spontaneous combustion of the coal in the mine according to claim 5 , wherein in the steps 2.1) and 2.5), the ball milling is performed at 100 r/min to 300 r/min for 10 min to 30 min.

8. The fly ash-based environmentally-friendly hydrogel with the high water retention for preventing and controlling the spontaneous combustion of the coal in the mine according to claim 5 , wherein in the step 2.4), the freeze-drying is performed at −60° C. to −30° C. and a vacuum degree of 5 Pa to 10 Pa for 40 h to 90 h.

9. The fly ash-based environmentally-friendly hydrogel with the high water retention for preventing and controlling the spontaneous combustion of the coal in the mine according to claim 1 , wherein in the gel-forming material A, the fly ash is grade-II fly ash.

10. The fly ash-based environmentally-friendly hydrogel with the high water retention for preventing and controlling the spontaneous combustion of the coal in the mine according to claim 1 , wherein in the crosslinking material B, the zeolite has a particle size of 10 mesh to 30 mesh, and the expandable graphite has a particle size of 10 mesh to 30 mesh.

Assignees

• Univ China Mining

Inventors

• Qin Botao
• Shi Quanlin
• Hao Mingyue
• Zhao Shuang
• Xu Yizhen
• Shao Xu
• Ma Zujie

Classifications

• C09K21/10 Primary

  containing nitrogen · CPC title

• C09K21/02 Primary

  Inorganic materials · CPC title

• C10L5/02

  {Solid fuels such as} briquettes consisting mainly of carbonaceous materials of mineral {or non-mineral} origin (peat briquettes C10F) · CPC title

• C10L10/00

  Use of additives to fuels or fires for particular purposes (additives for liquid carbonaceous fuels characterised by their chemical nature C10L1/10; using binders for briquetting solid fuels C10L5/10; using additives to improve the combustion of solid fuels C10L9/10) · CPC title

• C04B26/28 Primary

  Polysaccharides or derivatives thereof · CPC title