Metal foil flaring apparatus

Patent metadata

Field	Value
Publication number	US-11715923-B2
Application number	US-202016808937-A
Country	US
Kind code	B2
Filing date	Mar 4, 2020
Priority date	Mar 4, 2019
Publication date	Aug 1, 2023
Grant date	Aug 1, 2023

Abstract

A metal foil flaring apparatus includes a frame, a flaring mechanism mounted on the frame and having a flaring mouth adapted to open and close, and a first driver mounted on the frame and adapted to drive the flaring mouth to open and close. The flaring mouth has a cone shape gradually contracted toward a front end of the flaring mouth. The front end of the flaring mouth is adapted to be forwardly inserted in a first direction between an inner insulation layer of a cable and a metal foil wrapped around the inner insulation layer when the flaring mouth is closed, flaring the metal foil outwardly into the cone shape.

First claim

What is claimed is:

1. A metal foil flaring apparatus, comprising:
a frame;
a flaring mechanism mounted on the frame and having a flaring mouth adapted to open and close; and
a first driver mounted on the frame and adapted to drive the flaring mouth to open and close, the flaring mouth has a cone shape gradually contracted toward a front end of the flaring mouth, the front end of the flaring mouth is adapted to be forwardly inserted in a first direction between an inner insulation layer of a cable and a metal foil wrapped around the inner insulation layer in a closed state of the flaring mouth to flare the metal foil outwardly into the cone shape, the flaring mouth is rotatable about an axis parallel to the first direction with the flaring mouth in the closed state, the first driver is adapted to drive the flaring mouth to rotate about the axis with the flaring mouth in the closed state.

2. The metal foil flaring apparatus of claim 1 , further comprising a slide rail extending linearly in the first direction, the frame is slidably mounted on the slide rail, and a second driver adapted to drive the frame and the flaring mechanism mounted on the frame to move linearly in the first direction.

3. The metal foil flaring apparatus of claim 2 , wherein the slide rail is mounted on a fixed base, the second driver has a motor and a transmission mounted on the fixed base.

4. The metal foil flaring apparatus of claim 2 , wherein the flaring mechanism is drivable by the second driver to move linearly forward to insert the front end of the flaring mouth between the inner insulation layer and the metal foil with the flaring mouth in the closed state and the front end of the flaring mouth clamped on the inner insulation layer of the cable.

5. The metal foil flaring apparatus of claim 1 , wherein the flaring mouth in the closed state defines a center retaining hole extending linearly in the first direction, the inner insulation layer of the cable is retained in the center retaining hole, the cable is straightened by rotating the flaring mouth with the inner insulation layer of the cable retained in the center retaining hole.

6. The metal foil flaring apparatus of claim 1 , wherein the flaring mechanism includes:
a rotary spindle rotatably mounted on the frame to be rotatable about the axis;
a fixed plate fixed on the frame and having a plurality of guide grooves;
a plurality of transmission mechanisms each having a main body with a first end pivotally connected onto the rotary spindle and a second end having a first sliding bar; and
a rotation plate rotatably mounted on the fixed plate to be rotatable about the axis and having a plurality of radial sliding grooves perpendicular to the axis.

7. The metal foil flaring apparatus of claim 6 , wherein the flaring mouth has a plurality of flaring mouth members, each of the flaring mouth members has a connection plate perpendicular to the axis, a pair of second sliding bars, and an insertion hole located between the second sliding bars.

8. The metal foil flaring apparatus of claim 7 , wherein the first sliding bar on each of the transmission mechanisms is insertable into one of the guide grooves, one of the radial sliding grooves, and one of the insertion holes, the second sliding bars on each of the flaring mouth members are insertable into one of the radial sliding grooves.

9. The metal foil flaring apparatus of claim 8 , wherein each of the guide grooves has an arc-shaped guide groove centered on the axis and a radial guide groove communicated with the arc-shaped guide groove and perpendicular to the axis.

10. The metal foil flaring apparatus of claim 9 , wherein the first driver is adapted to drive the rotary spindle to rotate about the axis, the rotary spindle is adapted to drive the first sliding bars to slide in the guide grooves and the radial slide grooves.

11. The metal foil flaring apparatus of claim 10 , wherein the first driver has a motor mounted on the frame, a pulley connected with the rotary spindle, and a drive belt connected between an output shaft of the motor and the pulley, the pulley is driven by the motor through the drive belt to rotate the rotary spindle.

12. The metal foil flaring apparatus of claim 10 , wherein the flaring mouth members are driven to open or close with the first sliding bars on the transmission mechanisms slidable in the radial guide grooves of the guide grooves.

13. The metal foil flaring apparatus of claim 10 , wherein the flaring mouth members and the rotation plate are driven to rotate about the axis with the first sliding bars of the transmission mechanisms slidable in the arc-shaped guide grooves of the guide grooves.

14. The metal foil flaring apparatus of claim 7 , wherein each of the flaring mouth members has an arc-shaped retaining groove extending linearly in the first direction, the arc-shaped retaining grooves in the flaring mouth members define a center retaining hole with the flaring mouth members in the closed state.

15. The metal foil flaring apparatus of claim 6 , wherein the main body of each of the transmission mechanisms has a pin at the first end, the rotary spindle has a flange with a connection hole matched with the pin, the pin is inserted into the connection hole and freely rotatable in the connection hole.

16. The metal foil flaring apparatus of claim 7 , wherein the flaring mechanism has a housing mounted onto the fixed plate, the rotation plate and the connection plate of the flaring mouth members are accommodated in the housing.

17. The metal foil flaring apparatus of claim 16 , wherein the housing has a circular opening through which the flaring mouth members of the flaring mouth protrude from the housing.

18. The metal foil flaring apparatus of claim 1 , wherein the flaring mouth has a plurality of notches at the front end to facilitate an insertion of the front end of the flaring mouth between the inner insulation layer and the metal foil.

19. The metal foil flaring apparatus of claim 1 , wherein the front end of the flaring mouth is formed as a wedged-shape.

Assignees

• Tyco Electronics Shanghai Co Ltd
• Te Connectivity Corp
• Te Connectivity Solutions Gmbh

Inventors

• Yang An
• Hu lvhai
• Liu Yun
• Pak Sun Kyu

Classifications

• H01R43/28 Primary

  for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26 · CPC title

• B21D41/02

  Enlarging · CPC title

• B21D41/028

  expandable mandrels · CPC title

• H01B13/0162

  of the central conductor · CPC title

• H01B13/227

  Pretreatment · CPC title