Compact array light source for scanning display

Patent metadata

Field	Value
Publication number	US-11714282-B2
Application number	US-201916506899-A
Country	US
Kind code	B2
Filing date	Jul 9, 2019
Priority date	Mar 29, 2019
Publication date	Aug 1, 2023
Grant date	Aug 1, 2023

Abstract

A light source includes a first set of source elements and a second set of source elements. A respective set of source elements is disposed on a respective substrate and electrically coupled to a respective set of circuit pads formed on a respective top surface of the respective substrate by respective bond wires. At least a portion of the respective top surfaces face each other and are spaced apart from each other to accommodate at least some of the first set of source elements, at least some of the second set of source elements, and at least some of the bond wires. The display device that includes a light source configured to output image light, an optical assembly configured to collimate the image light, a scanning assembly configured to steer the image light, and an output device configured to output the image light for displaying images is also disclosed.

First claim

What is claimed is:

1. A display device for displaying images, the display device comprising:
a light source configured to output image light, the light source including:
a first set of multiple source elements, on a first substrate, electrically coupled to a first set of circuit pads formed on a first top surface of the first substrate by respective first bond wires; and
a second set of multiple source elements, on a second substrate, electrically coupled to a second set of circuit pads formed on a second top surface of the second substrate by respective second bond wires, wherein
at least a first portion of the first top surface and at least a portion of the second top surface face each other;
the first portion of the first top surface is located directly above or below the portion of the second top surface facing the first portion of the first top surface; and
the first substrate and the second substrate, including the portion of the second top surface facing the first portion of the first top surface and being located above or below the first portion of the first top surface, are partially offset laterally from each other such that the first bond wires and the second bond wires are offset laterally from one another; and

an optical assembly configured to:
receive the image light output from the light source, the image light having a first divergence profile; and
output the image light such that the output image light has a second divergence profile that is different from the first divergence profile.

2. The display device of claim 1 , wherein:
the first top surface and the second top surface are spaced apart from each other such that they accommodate at least some of the first set of multiple source elements, at least some of the second set of multiple source elements, and at least some of the first and second bond wires between the first portion of the first top surface and the portion of the second top surface.

3. The display device of claim 2 , wherein the light source further comprises:
a third set of multiple source elements, on a third substrate, electrically coupled to a third set of circuit pads formed on a third top surface of the third substrate by respective third bond wires;
at least a second portion of the first top surface and at least a portion of the third top surface face each other and are spaced apart from each other such that they accommodate at least some of the first set of multiple source elements, at least some of the third set of multiple source elements, and at least some of the first and third bond wires between the second portion of the first top surface and the portion of the third top surface;
the second portion of the first top surface is located directly above or below the portion of the third top surface facing the second portion of the first top surface; and
the first substrate and the third substrate, including the portion of the third top surface facing the second portion of the first top surface and being located above or below the second portion of the first top surface, are partially offset laterally from each other such that the first bond wires and the third bond wires are offset laterally from one another.

4. The display device of claim 3 , wherein the first substrate, the second substrate, and the third substrate are substantially parallel to one another.

5. The display device of claim 1 , wherein the first substrate and the second substrate are offset laterally from each other such that a distance between the first top surface and the second top surface is no greater than 200 micrometers.

6. The display device of claim 1 , wherein:
the first set of multiple source elements is configured to output light having a first spectral range; and
the second set of multiple source elements is configured to output light having a second spectral range distinct from the first spectral range.

7. The display device of claim 1 , wherein:
the first set of multiple source elements has a first emission surface; and
the second set of multiple source elements has a second emission surface that forms an acute angle with the first emission surface.

8. The display device of claim 1 , wherein the optical assembly includes an optical element that includes a non-symmetric surface.

9. The display device of claim 8 , wherein the optical element further comprises:
a first surface configured to receive the image light output from the light source and having the first divergence profile; and
a second surface configured to output the image light having the second divergence profile.

10. The display device of claim 1 , further comprising:
a scanning assembly configured to receive image light output from the optical assembly in a first direction and steer the image light in a second direction that is different from the first direction.

11. The display device of claim 10 , wherein the scanning assembly includes one or more deformable optical elements.

12. The display device of claim 10 , further comprising:
a waveguide having an input coupler and an output coupler, wherein the waveguide is configured to:
receive the image light, output from the scanning assembly, at the input coupler;
transmit the image light along the waveguide; and
output the image light at the output coupler.

13. The display device of claim 1 , wherein:
the respective first bond wires include a first bond wire having a first distance from a center of the first substrate; and
the respective second bond wires include a second bond wire having a second distance from a center of the second substrate corresponding to the first distance.

14. The display device of claim 13 , wherein:
the first bond wires are positioned on the first substrate at such locations that come into contact with the second bond wires on the second substrate when the first substrate and the second substrate are positioned adjacent to each other without partial lateral offset between the first substrate and the second substrate.

15. A light source for projecting images, comprising:
a first set of multiple source elements, on a first substrate, electrically coupled to a first set of circuit pads formed on a first top surface of the first substrate by respective first bond wires; and
a second set of multiple source elements, on a second substrate, electrically coupled to a second set of circuit pads formed on a second top surface of the second substrate by respective second bond wires, wherein:
at least a first portion of the first top surface and at least a portion of the second top surface face each other;
the first portion of the first top surface is located directly above or below the portion of the second top surface facing the first portion of the first top surface; and
the first substrate and the second substrate, including the portion of the second top surface facing the first portion of the first top surface and being located above or below the first portion of the first top surface, are partially offset laterally from each other such that the first bond wires and the second bond wires are offset laterally from one another.

16. The light source of claim 15 , wherein:
the first top surface and the second top surface are spaced apart from each other such that they accommodate at least some of the first set of multiple source elements, at least some of the second set of multiple source elements, and at least some of the first and second bond wires between the first portion of the first top surface and the portion of the second top surface.

17. The light source of claim 16 ,

Assignees

• Meta Platforms Tech Llc

Inventors

• Chi Wanli
• Martin Chadwick Brian
• McEldowney Scott Charles
• Parsons Maxwell
• Mcnally Stephen James
• Greif Daniel Guenther

Classifications

• H10W90/00

  Package configurations · CPC title

• G02B27/0172 Primary

  characterised by optical features · CPC title

• G02B27/0176

  characterised by mechanical features · CPC title

• G02B2027/0178

  Eyeglass type (eyeglass details G02C) · CPC title

• G02B27/0093 Primary

  with means for monitoring data relating to the user, e.g. head-tracking, eye-tracking · CPC title