Refrigeration leak detection

Patent metadata

Field	Value
Publication number	US-11713893-B2
Application number	US-202117470739-A
Country	US
Kind code	B2
Filing date	Sep 9, 2021
Priority date	Jun 8, 2020
Publication date	Aug 1, 2023
Grant date	Aug 1, 2023

Abstract

A refrigerant control system includes: a charge module configured to determine an amount of refrigerant that is present within a refrigeration system of a building; a leak module configured to diagnose that a leak is present in the refrigeration system based on the amount of refrigerant; and at least one module configured to take at least one remedial action in response to the diagnosis that the leak is present in the refrigeration system.

First claim

What is claimed is:

1. A refrigerant control system, comprising:
a charge module configured to:
determine an amount of refrigerant that is present within a refrigeration system of a building based on a volume of a first heat exchanger located outside of the building, a volume of a second heat exchanger located within the building, and a volume of refrigerant lines of the refrigeration system; and
determine the volume of the first heat exchanger based on at least one temperature of the refrigerant within the refrigeration system, at least one pressure, and a volumetric flow rate of a compressor of the refrigeration system;

a leak module configured to diagnose that a leak is present in the refrigeration system based on the amount of refrigerant; and
at least one module configured to take at least one remedial action in response to the diagnosis that the leak is present in the refrigeration system.

2. The refrigerant control system of claim 1 wherein the at least one module includes:
an isolation module configured to, in response to the diagnosis that the leak is present in the refrigeration system, close a first isolation valve located between a first heat exchanger located outside of the building and a second heat exchanger located within the building; and
a compressor module configured to, in response to the diagnosis that the leak is present in the refrigeration system, operate a compressor of the refrigeration system for a predetermined period.

3. The refrigerant control system of claim 2 wherein the isolation module is further configured to, in response to a determination that the predetermined period has passed, close a second isolation valve located between the second heat exchanger and the compressor of the refrigeration system.

4. The refrigerant control system of claim 3 wherein the first and second isolation valves are located outside of the building.

5. The refrigerant control system of claim 1 wherein the charge module is configured to determine the volume of the refrigerant lines based on at least one temperature of the refrigerant within the refrigeration system, at least one pressure, and a volumetric flow rate of a compressor of the refrigeration system.

6. The refrigerant control system of claim 1 wherein the charge module is configured to determine the volume of the second heat exchanger based on at least one temperature of the refrigerant within the refrigeration system, at least one pressure, and the volumetric flow rate of a compressor of the refrigeration system.

7. The refrigerant control system of claim 1 wherein the leak module is further configured to diagnose that a leak is present in the refrigeration system based on a measurement from a leak sensor located at an evaporator of the refrigeration system.

8. The refrigerant control system of claim 1 wherein the leak module is further configured to diagnose that a leak is present in the refrigeration system when a pressure of refrigerant within the building measured by a pressure sensor within the building decreases.

9. The refrigerant control system of claim 1 wherein the at least one module configured to take at least one remedial action includes an alert module configured to, in response to the diagnosis that the leak is present in the refrigeration system, generate an alert via a visual indicator.

10. The refrigerant control system of claim 1 wherein the at least one module configured to take at least one remedial action includes an alert module configured to, in response to the diagnosis that the leak is present in the refrigeration system, transmit an alert to an external device via a network.

11. The refrigerant control system of claim 1 wherein:
the charge module is further configured to:
determine a first amount of refrigerant that is present within a first portion of the refrigeration system that is located inside of the building;
determine a second amount of refrigerant that is present within a second portion of the refrigeration system that is located outside of the building;
determine the amount of refrigerant within the refrigeration system based on the first amount of refrigerant within the first portion and the second amount of refrigerant within the second portion; and

the leak module is configured to diagnose that a leak is present in the refrigeration system based on at least one of: the first amount of refrigerant, the second amount of refrigerant, and the amount of refrigerant.

12. The refrigerant control system of claim 11 further comprising an isolation module configured to maintain the first amount less than a predetermined amount by actuating an isolation valve located between the first heat exchanger and the second heat exchanger.

13. The refrigerant control system of claim 12 wherein the predetermined amount is a predetermined percentage of a lower flammability limit of the refrigerant.

14. The refrigerant control system of claim 1 wherein the refrigerant is classified as at least mildly flammable.

15. The refrigerant control system of claim 1 wherein the at least one temperature includes at least one of:
a refrigerant temperature at an input of the compressor; and
a refrigerant temperature at an output of the compressor.

16. The refrigerant control system of claim 1 wherein the at least one pressure includes at least one of:
a refrigerant pressure at an input of the compressor; and
a refrigerant pressure at an output of the compressor.

17. The refrigerant control system of claim 1 , wherein the at least one remedial action includes at least one of:
closing at least one isolation valve;
turning off the compressor;
generating an alert via a visual indicator; and
transmitting an alert to an external device via a network.

18. A refrigerant control method, comprising:
determining an amount of refrigerant that is present within a refrigeration system of a building based on a volume of a first heat exchanger located outside of the building, a volume of a second heat exchanger located within the building, and a volume of refrigerant lines of the refrigeration system;
determining the volume of the first heat exchanger based on at least one temperature of the refrigerant within the refrigeration system, at least one pressure, and a volumetric flow rate of a compressor of the refrigeration system;
diagnosing that a leak is present in the refrigeration system based on the amount of refrigerant; and
at taking at least one remedial action in response to the diagnosis that the leak is present in the refrigeration system.

19. The refrigerant control method of claim 18 further comprising determining the volume of the refrigerant lines based on at least one temperature of the refrigerant within the refrigeration system, at least one pressure, and a volumetric flow rate of a compressor of the refrigeration system.

20. The refrigerant control method of claim 19 further comprising determining the volume of the second heat exchanger based on at least one temperature of the refrigerant within the refrigeration system, at least one pressure, and the volumetric flow rate of a compressor of the refrigeration system.

Assignees

• Emerson Climate Technologies

Inventors

• Butler Brian R
• Morgan Stuart K
• Pham Hung
• Morter Winfield S
• Welch Andrew M
• Alfano David A
• Saunders Michael A

Classifications

• F24F11/36 Primary

  to leakage of heat-exchange fluid · CPC title

• F24F11/52

  Indication arrangements, e.g. displays · CPC title

• F24F11/58

  using Internet communication · CPC title

• F24F11/84

  using valves · CPC title

• F24F11/86

  by controlling compressors within refrigeration or heat pump circuits · CPC title