Three-dimensional printing

Patent metadata

Field	Value
Publication number	US-11712845-B2
Application number	US-201817047729-A
Country	US
Kind code	B2
Filing date	Oct 16, 2018
Priority date	Oct 16, 2018
Publication date	Aug 1, 2023
Grant date	Aug 1, 2023

Abstract

The present disclosure is drawn to 3D printing kits, multi-fluid kits for 3D printing, and methods of making 3D printed articles. In one example, a 3D printing kit can include a powder bed material, a fusible fluid, and a magnetic fluid. The powder bed material can include polymer particles. The fusible fluid can include water and a radiation absorber. The fusible fluid can be to selectively apply to the powder bed material. The magnetic fluid can include magnetic particles, and the magnetic fluid can be to selectively apply to the powder bed material.

First claim

What is claimed is:

1. A 3D printing kit comprising:
a powder bed material comprising polymer particles;
a fusible fluid comprising water and a radiation absorber to selectively apply to the powder bed material; and
a magnetic fluid comprising magnetic particles to selectively apply to the powder bed material, wherein the magnetic particles are selected from the group consisting of Fe, Co, Ni, Nd 2 Fe 14 B, Y 2 Fe 14 B, and a combination thereof.

2. The 3D printing kit of claim 1 , wherein the polymer particles have an average particle size from about 20 μm to about 100 μm and include nylon 6, nylon 9, nylon 11, nylon 12, nylon 66, nylon 612, polyethylene, thermoplastic polyurethane, polypropylene, polyester, polycarbonate, polyether ketone, polyacrylate, polystyrene powder, or a combination thereof.

3. The 3D printing kit of claim 1 , wherein the radiation absorber includes carbon black, a near-infrared absorbing dye, a near-infrared absorbing pigment, a tungsten bronze, a molybdenum bronze, metal nanoparticles, a conjugated polymer, or a combination thereof.

4. The 3D printing kit of claim 1 , further comprising a detailing fluid comprising a detailing agent to selectively apply to the powder bed material.

5. A method of making a 3D printed article comprising:
iteratively applying individual build material layers of polymer particles to a powder bed;
based on a 3D object model, selectively jetting a fusible fluid onto individual build material layers, wherein the fusible fluid comprises water and a radiation absorber;
based on the 3D object model, selectively jetting a magnetic fluid onto an area of the individual build material layers to form a magnetic pattern, wherein the magnetic fluid comprises magnetic particles selected from the group consisting of Fe, Co, Ni, Nd 2 Fe 14 B, Y 2 Fe 14 B, and a combination thereof; and
exposing the powder bed to electromagnetic energy to selectively fuse the polymer particles in contact with the radiation absorber at individual build material layers to form the 3D printed article encoded with the magnetic pattern.

6. The method of claim 5 , wherein the magnetic fluid is jetted onto the areas of the individual build material layers before being fused by the electromagnetic energy.

7. The method of claim 5 , wherein the magnetic pattern is beneath an exterior surface of the 3D printed article, but within about 1 mm of the exterior surface.

8. The method of claim 5 , wherein the magnetic pattern represents encoded data associated with identifying or authenticating the 3D printed article.

9. The 3D printing kit of claim 1 , wherein the radiation absorber includes a near-infrared absorbing dye, a tungsten bronze, a molybdenum bronze, a conjugated polymer, or a combination thereof.

10. The 3D printing kit of claim 1 , wherein the fusible fluid is colorless.

11. The 3D printing kit of claim 10 , wherein the radiation absorber is a near-infrared absorbing dye.

12. The 3D printing kit of claim 1 , wherein the magnetic particles have an average particle size from about 5 nm to about 50 nm.

13. The 3D printing kit of claim 1 , wherein the magnetic particles are the Fe, the Co, the Ni, or the combination thereof.

Assignees

• Hewlett Packard Development Co

Inventors

• Dekam Kevin P
• Chaffins Sterling
• Roop Cassady Sparks

Classifications

• B29C64/165 Primary

  using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title

• B33Y70/00

  Materials specially adapted for additive manufacturing · CPC title

• C09D5/23

  Magnetisable or magnetic paints or lacquers · CPC title

• H01F41/0253 Primary

  for manufacturing permanent magnets · CPC title