Method and system for forming grooves in a board element and an associated panel

Patent metadata

Field	Value
Publication number	US-11712816-B2
Application number	US-202016808973-A
Country	US
Kind code	B2
Filing date	Mar 4, 2020
Priority date	Mar 5, 2019
Publication date	Aug 1, 2023
Grant date	Aug 1, 2023

Abstract

A method for forming grooves in a board element. An exemplary method includes arranging the board element in contact with a support member, and forming at least one groove in a rear side of the board element by removing material, such as chips, from the board element by rotating one or more cutting devices including a plurality of tooth elements configured to rotate around a rotational axis. A method further includes counteracting, such as preventing, a displacement of the board element away from the support member during forming of the at least one groove, wherein the counteracting, such as preventing, includes arranging at least a portion of the board element between an obstruction element and the support member.

First claim

The invention claimed is:

1. A method for forming grooves in a board element, comprising:
arranging the board element in contact with a support member, and
forming at least one groove in a rear side of the board element by removing material from the board element by a rotating cutting device comprising a plurality of tooth elements configured to rotate around a rotational axis,
the method further comprising counteracting a displacement of the board element away from the support member during forming of said at least one groove,
wherein said counteracting comprises arranging at least a portion of the board element between an obstruction element and the support member.

2. The method according to claim 1 , further comprising displacing the board element in a feeding direction.

3. The method according to claim 1 , further comprising displacing the rotating cutting device with respect to the support member during forming of said at least one groove.

4. The method according to claim 1 , wherein the rotating cutting device comprises at least two cutting elements.

5. The method according to claim 4 , wherein a cutting surface of at least one tooth element is inclined.

6. The method according to claim 1 , wherein a first tooth element is angularly offset with respect to a second tooth element along a rotation axis.

7. The method according to claim 1 , further comprising driving the board element in a lateral direction during forming of the at least one groove.

8. The method according to claim 1 , wherein a shape and/or an inclination of a cutting surface of a first tooth element and a cutting surface of a second tooth element are different.

9. The method according to claim 1 , wherein the rotating cutting device is configured to operate in an up-cut direction or a down-cut direction.

10. The method according to claim 1 , further comprising controlling a position of an aligning element and/or a blocking element.

11. The method according to claim 1 , wherein said obstruction element has a varying profile along a longitudinal direction.

12. The method according to claim 1 , wherein said portion of the board element engages with the obstruction element and the support member during forming of the at least one groove by a pressured engagement.

13. The method according to claim 1 , wherein said forming at least one groove comprises arranging a portion of the rotating cutting device through at least one slot in the obstruction element.

14. The method according to claim 1 , wherein the board element comprises at least one layer, wherein at least one of the at least one layer comprises a thermoplastic material and, optionally, a filler, and
wherein the method comprises forming said at least one groove in the at least one of the at least one layer.

15. The method according to claim 1 , further comprising:
dividing said board element into at least two panels, and
forming a locking system on at least one edge portion of said at least two panels.

16. The method according to claim 1 , wherein the counteracting comprises preventing the displacement of the board element away from the support member during forming of the at least one groove.

17. A method for forming grooves in a board element, comprising:
arranging the board element in contact with a support member, and
forming at least one groove in a rear side of the board element by removing material from the board element by a processing tool,
wherein the processing tool comprises:
a first rotating cutting device comprising a plurality of tooth elements configured to rotate around a rotational axis, and
a second rotating cutting device comprising a plurality of tooth elements configured to rotate around a rotational axis,
the second rotating cutting device being located downstream of the first rotating cutting device in a feeding direction.

18. The method according to claim 17 , wherein the first and second rotating cutting devices are configured to operate in opposite directions.

19. The method according to claim 17 , wherein a cutting element of the second rotating cutting device is laterally offset with respect to a cutting element of the first rotating cutting device.

20. The method according to claim 17 , wherein at least one cutting element of the second rotating cutting device is laterally aligned with respect to a corresponding number of cutting elements of the first rotating cutting device.

21. The method according to claim 17 , the at least one groove including a plurality of grooves,
wherein said forming of at least one groove comprises forming a first groove arrangement including at least one first groove of the plurality of grooves, and forming a second groove arrangement including at least one second groove of the plurality of grooves,
wherein said first groove arrangement is spaced from said second groove arrangement in a first horizontal direction and/or in a second horizontal direction of the board element,
the at least first groove having same first characteristics, and the at least second groove having same second characteristics.

22. The method according to claim 21 , wherein said first groove arrangement is at least partially formed by the first rotating cutting device and said second groove arrangement is at least partially formed by the second rotating cutting device.

23. The method according to claim 17 , wherein the processing tool comprises a first and a second group of cutting elements, said first group and second group comprising cutting elements each having a first diameter and a second diameter, respectively, wherein the second diameter is different from the first diameter.

24. The method according to claim 17 , wherein the first rotating cutting device comprises cutting elements each having the same diameter and wherein the second rotating cutting device comprises cutting elements each having the same diameter.

25. The method according to claim 17 , wherein the forming of at least one of the at least one groove comprises forming a first groove profile and, thereafter, a second groove profile, said second groove profile having a larger cross-sectional area than said first groove profile.

26. The method according to claim 25 , wherein the first and second groove profiles are formed by the first and the second rotating cutting device, respectively.

Assignees

• Ceraloc Innovation Ab

Inventors

• Josefsson Per
• Jolfson Richard

Classifications

• B27F1/02 Primary

  Making tongues or grooves, of indefinite length · CPC title

• B27M3/04

  of flooring elements, e.g. parqueting blocks (assembling wooden elements on backings of other substances B32B, {e.g. B32B21/042, E04F15/16; furniture joints F16B12/00}) · CPC title

• E04F15/10

  of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite {tiles}, hardboard {, or with a top layer of other materials} · CPC title

• E04F15/105

  of organic plastics with or without reinforcements or filling materials · CPC title

• E04F15/107

  composed of several layers, e.g. sandwich panels (layered products in general B32B; producing decorative panels or veneers B44C5/04) · CPC title