Laser additive manufacturing using filler material suspended in a liquid carrier
US-2016298220-A1 · Oct 13, 2016 · US
US11712752B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11712752-B2 |
| Application number | US-202117376860-A |
| Country | US |
| Kind code | B2 |
| Filing date | Jul 15, 2021 |
| Priority date | Jun 23, 2017 |
| Publication date | Aug 1, 2023 |
| Grant date | Aug 1, 2023 |
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According to some examples in the disclosure, a method may comprise providing a first stream of discrete volumes of material; and directing a pulsed laser beam at a first discrete volume of material in the first stream of discrete volumes of material so as to interact with the first discrete volume of material and thereby displace the first discrete volume away from the first stream. An apparatus and a system are also disclosed.
Opening claim text (preview).
The invention claimed is: 1. A method comprising: providing a first stream of discrete volumes of material; directing a pulsed laser beam at a first discrete volume of material in the first stream of discrete volumes of material so as to interact with the first discrete volume of material and thereby displace the first discrete volume away from the first stream; and focusing the pulsed laser beam such that the laser beam engages the first discrete volume of material with a spot size smaller than a diameter of the first discrete volume of material. 2. A method according to claim 1 , further comprising: adjusting a parameter of the pulsed laser beam to change the distance and/or direction of the displacement of the first discrete volume away from the first stream. 3. A method according to claim 1 , further comprising: synchronizing the provision of the discrete volumes of material with the pulses of the laser beam such that each pulse of the laser beam engages and interacts with a discrete volume of material in the first stream. 4. A method according to claim 1 , further comprising: receiving the defined volume of matter urged away from the flow of defined volumes of matter within a receptacle. 5. A method according to claim 1 , wherein a pulse of the pulsed laser beam has a pulse duration of less than 100 nanoseconds. 6. A method according to claim 1 , wherein the discrete volumes of material in the first stream are regularly spaced. 7. A method according to claim 1 , further comprising: providing a second stream of discrete volumes of material; and directing the pulsed laser beam at a second discrete volume of material in the second stream of discrete volumes of material so as to interact with the second discrete volume of material and thereby displace the second discrete volume away from the second stream. 8. Apparatus comprising: a radiation source to generate a pulsed beam of radiation; an optical component to direct the beam of radiation towards a flow of defined volumes of matter; processing apparatus to: control the radiation source such that the pulsed beam of radiation engages a defined volume of matter in the flow of defined volumes of matter to urge the defined volume of matter away from the flow of defined volumes of matter; and a receptacle to receive the defined volume of matter urged away from the flow of defined volumes of matter. 9. Apparatus according to claim 8 , wherein the processing apparatus is further to: focus the pulsed beam of radiation such that the pulsed beam engages the defined volume of matter with a spot size smaller than a diameter of the defined volume of matter. 10. Apparatus according to claim 8 , wherein the processing apparatus is further to: control the radiation source to adjust a parameter of the pulsed beam of radiation. 11. Apparatus according to claim 10 , wherein the parameter of the pulsed beam of radiation is an energy of the radiation, a wavelength of the radiation, a diameter of the beam, a pulse duration, and/or a pulse frequency. 12. A system comprising: a material source to provide a stream of morsels of material; and a laser source to generate a pulsed laser beam; wherein the laser beam is aimed so as to contact a morsel of material in the stream of morsels of material to cause the morsel of material to be displaced from the stream of morsels of material, and wherein the laser beam is focused such that the laser beam engages the morsel of material with a spot size smaller than a diameter of the morsel of material. 13. A system according to claim 12 , wherein the system comprises one of: a printing system, wherein the material comprises print agent; and an additive manufacturing system, wherein the material comprises build material. 14. A system according to claim 12 , wherein the material source is to provide a plurality of streams of morsels of material, and wherein the system further comprises: a beam splitter to split the pulsed laser beam into a plurality of pulsed laser beams; wherein each pulsed laser beam of the plurality of pulsed laser beams is aimed so as to contact a morsel of material in a corresponding stream in the plurality of streams of morsels of material. 15. A system according to claim 14 , further comprising: an optical modulator to control a parameter of a pulsed laser beam of the plurality of pulsed laser beams.
the fluid stream containing a liquid · CPC title
Direct deposition of molten metal · CPC title
of energy beam parameters · CPC title
pulsed; frequency modulated · CPC title
characterised by the configuration of the radiation means · CPC title
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