Coil component

Patent metadata

Field	Value
Publication number	US-11705273-B2
Application number	US-201916575071-A
Country	US
Kind code	B2
Filing date	Sep 18, 2019
Priority date	Sep 28, 2018
Publication date	Jul 18, 2023
Grant date	Jul 18, 2023

Abstract

A coil component includes a core that includes a core part having a first end portion and a second end portion; and a first wire and a second wire that are wound around the core part from the first end portion to the second end portion in substantially helical shapes so as to have substantially the same number of turns. The first wire is wound so as to form a first layer that contacts the peripheral surface of the core part, the second wire is wound such that at least part of the second wire forms a second layer on the outside of the first layer, and a first coil length formed by the first wire is longer than a second coil length formed by the second wire.

First claim

What is claimed is:

1. A coil component comprising:
a core including a core part having a first end portion and a second end portion; and
a first wire and a second wire that are wound around the core part from the first end portion to the second end portion in substantially helical shapes so as to have substantially identical numbers of turns;
wherein
the first wire is wound so as to form a first layer that contacts a peripheral surface of the core part,
the second wire is wound such that at least part of the second wire forms a second layer on the outside of the first layer,
a first coil length formed by the first wire is longer than a second coil length formed by the second wire,
a first turn of the first wire is wound to be separated from a first turn of the second wire, or a final turn of the first wire is wound to be separated from a final turn of the second wire, and
a distance between the first turn of the first wire and the first turn of the second wire, or a distance between the final turn of the first wire and the final turn of the second wire, is longer than a distance between a turn of the first wire and an adjacent different numbered turn of the second wire, except for the first and final turns of the first and second wires.

2. The coil component according to claim 1 , wherein in the first wire, there is a turn where a gap is formed by leaving a space between that turn and an adjacent turn of the first wire.

3. The coil component according to claim 1 , wherein in a direction from the first end portion to the second end portion of the core part, there is a part in which the first wire is wound such that a gap is not formed between adjacent turns and a part in which the first wire is wound such that a gap is formed between adjacent turns.

4. The coil component according to claim 1 , wherein in the first wire, a plurality of parts are provided in which the first wire is wound such that gaps are formed between adjacent turns.

5. The coil component according to claim 1 , wherein the first wire is wound such that a gap is formed between at least either of two adjacent turns on the first end portion side and two adjacent turns on the second end portion side.

6. The coil component according to claim 1 , wherein the first wire is wound such that a gap is formed between all adjacent turns.

7. The coil component according to claim 6 , wherein spaces between the adjacent turns are uniform.

8. The coil component according to claim 2 , wherein in a direction from the first end portion to the second end portion of the core part, there is a part in which the first wire is wound such that a gap is not formed between adjacent turns and a part in which the first wire is wound such that a gap is formed between adjacent turns.

9. The coil component according to claim 2 , wherein in the first wire, a plurality of parts are provided in which the first wire is wound such that gaps are formed between adjacent turns.

10. The coil component according to claim 2 , wherein the first wire is wound such that a gap is formed between at least either of two adjacent turns on the first end portion side and two adjacent turns on the second end portion side.

11. The coil component according to claim 2 , wherein the first wire is wound such that a gap is formed between all adjacent turns.

12. The coil component according to claim 11 , wherein spaces between the adjacent turns are uniform.

13. The coil component according to claim 1 , wherein the final turn of the first wire is wound to be separated from the final turn of the second wire.

14. The coil component according to claim 1 , wherein the first turn of the first wire is wound to be separated from the first turn of the second wire.

15. The coil component according to claim 1 , wherein a second to the final turn of the first wire and the final turn of the first wire are separated from each other by at least three times a diameter of the first wire.

16. The coil component according to claim 1 , wherein the first turn of the second wire is closer to the first end portion than the first turn of the first wire, and the final turn of the first wire is closer to the second end portion than the final turn of the second wire.

17. The coil component according to claim 1 , wherein a gap is not formed between the first wire and the second wire except for between the first turn of the first wire and the first turn of the second wire or except for between the final turn of the first wire and the final turn of the second wire.

18. The coil component according to claim 1 , wherein the first wire is wound such that a gap is not formed between adjacent turns except for between the first turn of the first wire and a second turn of the first wire or except for a second to final turn of the first wire and the final turn of the first wire.

19. A coil component comprising:
a core including a core part having a first end portion and a second end portion; and
a first wire and a second wire that are wound around the core part from the first end portion to the second end portion in substantially helical shapes so as to have substantially identical numbers of turns;
wherein
the first wire is wound so as to form a first layer that contacts a peripheral surface of the core part,
the second wire is wound such that at least part of the second wire forms a second layer on the outside of the first layer,
a first coil length formed by the first wire is longer than a second coil length formed by the second wire,
a second to a final turn of the first wire and the final turn of the first wire are separated from each other by at least three times a diameter of the first wire, and
a distance between the first turn of the first wire and the first turn of the second wire, or a distance between the final turn of the first wire and the final turn of the second wire, is longer than a distance between a turn of the first wire and an adjacent different numbered turn of the second wire, except for the first and final turns of the first and second wires.

20. The coil component according to claim 19 , wherein a gap is not formed between the first wire and the second wire except for between the first turn of the first wire and the first turn of the second wire or except for between the final turn of the first wire and the final turn of the second wire.

21. The coil component according to claim 19 , wherein the first wire is wound such that a gap is not formed between adjacent turns except for between the first turn of the first wire and a second turn of the first wire or except for a second to final turn of the first wire and the final turn of the first wire.

Assignees

• Murata Manufacturing Co

Inventors

• Kobayashi Kohei
• Moriya Shizuka
• Nakamura Yuki

Classifications

• H01F27/341 Primary

  Preventing or reducing no-load losses or reactive currents · CPC title

• H01F27/24

  Magnetic cores · CPC title

• H01F27/2823 Primary

  Wires (H01F27/2866 takes precedence) · CPC title

• H01F17/04 Primary

  with magnetic core · CPC title

• H01F27/306

  Fastening or mounting coils or windings on core, casing or other support · CPC title