Single metal atom or bimetallic alloy heterogeneous catalysts on a carbonaceous support produced by metal precursor deposition on exoelectrogen bacteria and pyrolyzing

Patent metadata

Field	Value
Publication number	US-11701639-B2
Application number	US-201917266333-A
Country	US
Kind code	B2
Filing date	Aug 6, 2019
Priority date	Aug 6, 2018
Publication date	Jul 18, 2023
Grant date	Jul 18, 2023

Abstract

Carbon-based single metal atom or bimetallic, trimetallic, or multimetallic alloy transition metal-containing catalysts derived from exoelectrogen bacteria and their methods of making and using thereof are described. The method comprising the steps of: (a) preparing a solution medium comprising at least an electron donor and an electron acceptor comprised of one or more salts of a transition metal; (b) providing exoelectrogen bacterial cells and mixing the exoelectrogen bacterial cells into the solution medium of step (a); (c) incubating the solution medium of step (b); (d) isolating the exoelectrogen bacterial cells from the incubated solution medium of step (c); and (e) pyrolyzing the exoelectrogen bacterial cells resulting in formation of the catalyst. The electron donor can be formate, acetate, or hydrogen.

First claim

We claim:

1. A bimetallic alloy catalyst, comprising:
a carbonaceous support; and
a plurality of at least one type of zero-valent transition metal dispersed on the carbonaceous support,
wherein the at least one zero-valent transition metal is selected from the group consisting of Pt, Fe, Ag, Au, Pd, Rh, Ru, Ir, Co, Ni, Cu, and combinations thereof; and
wherein the plurality of the at least one type of zero-valent transition metal is formed of isolated single atoms of the zero-valent transition metal which are dispersed on the carbonaceous support, and
wherein the at least one zero-valent transition metal is a bimetallic alloy of at least two transition metals.

2. The catalyst of claim 1 , wherein the bimetallic alloy is selected from the group consisting of NiCo, NiCu, PtNi, IrNi, RhCo, PtCo, PtIr, PtRh, and combinations thereof, wherein the carbonaceous support is a graphitized carbon comprising hydrogen doping or heteroatom doping; wherein the heteroatoms are selected from the group consisting of nitrogen, oxygen, sulfur, phosphorus, and combinations thereof.

3. The catalyst of claim 1 , wherein the bimetallic alloy is uniformly dispersed on one or more surfaces of the carbonaceous support.

4. A single atom or bimetallic alloy catalyst comprising,
a carbonaceous support; and
a plurality of at least one type of zero-valent transition metal dispersed on the carbonaceous support,
wherein the at least one zero-valent transition metal is selected from the group consisting of Pt, Fe, Ag, Au, Pd, Rh, Ru, Ir, Co, Ni, Cu, and combinations thereof; and

wherein the plurality of the at least one type of zero-valent transition metal is formed of isolated single atoms of the zero-valent transition metal which are dispersed on the carbonaceous support,
wherein the catalyst does not comprise aggregates and/or clusters of zero-valent metals.

5. The catalyst of claim 4 , wherein the carbonaceous support is a graphitized carbon.

6. The catalyst of claim 4 , wherein the carbonaceous support has a surface area, as measured by Brunauer-Emmett-Teller method, ranging from about 100 to 700 m 2 g −1 .

7. The catalyst of claim 4 , wherein the plurality of the at least one type of zero-valent transition metal is uniformly dispersed on surfaces of the carbonaceous support.

8. The catalyst of claim 4 , wherein the carbonaceous support is mesoporous.

9. The catalyst of claim 8 , wherein the mesoporous carbonaceous support comprises mesopores having a volume ranging from about 0.1 to 0.8 cm 3 g −1 .

10. The catalyst of claim 4 , wherein the catalyst is an electrocatalyst or a photocatalyst.

11. A single atom or bimetallic alloy catalyst comprising:
a carbonaceous support; and
a plurality of at least one type of zero-valent transition metal dispersed on the carbonaceous support,
wherein the carbonaceous support is a graphitized carbon comprising hydrogen doping or heteroatom doping; wherein the heteroatoms are selected from the group consisting of nitrogen, oxygen, sulfur, phosphorus, and combinations thereof.

12. The catalyst of claim 11 , wherein the heteroatoms present in the carbonaceous support originate from exoelectrogen bacteria selected from the group consisting of Geobacter sulfurreducens, Desulfuromonas acetexigens, Geobacter metallireducens, Shewanella oneidensis MR-1, Shewanella putrefaciens IR-1, Clostridium butyricum, Rhodoferax ferrireducens, Aeromonas hydrophilia (A3), Desulfobulbus propionicus, Shewanella oneidensis DSP10 , Rhodoseudomonas palustris, Geothrix fermentans, Geopsychrobacter electrodiphilus , and combinations thereof.

13. The catalyst of claim 11 , wherein the at least one zero-valent transition metal is (a) selected from the group consisting of Pt, Fe, Ag, Au, Pd, Rh, Ru, Ir, Co, Ni, Cu, and combinations thereof; or (b) a bimetallic alloy of at least two transition metals selected from the group consisting of NiCo, NiCu, PtNi, IrNi, RhCo, PtCo, PtIr, PtRh, and combinations thereof.

14. The catalyst of claim 11 , wherein the plurality of the at least one type of zero-valent transition metal is: (a) uniformly dispersed on surfaces of the carbonaceous support; or (b) formed of isolated single atoms of the zero-valent transition metal which are dispersed on the carbonaceous support.

15. The catalyst of claim 11 , wherein: (a) the catalyst does not comprise aggregates and/or clusters of zero-valent metals; (b) the carbonaceous support is mesoporous, comprising:
mesopores having a volume ranging from about 0.1 to 0.8 cm 3 g −1 ; and/or (c) the carbonaceous support has a surface area, as measured by Brunauer-Emmett-Teller method, ranging from about 100 to 700 m 2 g −1 .

16. A method of preparing a single atom or bimetallic alloy catalyst, comprising a carbonaceous support and a plurality of at least one of the zero-valent transition metals selected from the group consisting of Pt, Fe, Ag, Au, Pd, Rh, Ru, Jr, Co, Ni, Cu, and combinations thereof, dispersed on the carbonaceous support, in the form of isolated single atoms of the zero-valent transition metal,
the method comprising the steps of:
(a) preparing a solution medium comprising at least an electron donor and an electron acceptor comprised of one or more salts of a transition metal;
(b) providing exoelectrogen bacterial cells and mixing the exoelectrogen bacterial cells into the solution medium of step (a);
(c) incubating the solution medium of step (b);
(d) isolating the exoelectrogen bacterial cells from the incubated solution medium of step (c); and
(e) pyrolyzing the exoelectrogen bacterial cells resulting in formation of the catalyst.

17. The method of claim 16 , wherein the electron donor is formate, acetate, or hydrogen.

18. The method of claim 16 , wherein the transition metal of the one or more salts forms a soluble M n+ metal ion where n is 1, 2, or 3 and M is selected from the group consisting of Pt, Fe, Ag, Au, Pd, Rh, Ru, Ir, Co, Ni, and Cu.

19. The method of claim 16 , wherein exoelectrogen bacterial cells are selected from the group consisting of Geobacter sulfurreducens, Desulfuromonas acetexigens, Geobacter metallireducens, Shewanella oneidensis MR-1, Shewanella putrefaciens IR-1, Clostridium butyricum, Rhodoferax ferrireducens, Aeromonas hydrophilia (A3), Desulfobulbus propionicus, Shewanella oneidensis DSP10 , Rhodoseudomonas palustris, Geothrix fermentans, Geopsychrobacter electrodiphilus , and combinations thereof.

Assignees

• Univ King Abdullah Sci & Tech

Inventors

• Pedireddy Srikanth
• Katuri Krishna P
• Sapireddy Veerraghavulu
• Saikaly Pascal E

Classifications

• B01J23/70 Primary

  of the iron group metals or copper · CPC title

• B01J21/18

  Carbon · CPC title

• B01J23/42

  Platinum · CPC title

• B01J23/44

  Palladium · CPC title

• B01J23/462

  Ruthenium · CPC title