Devices and methods for repairing pipes

Patent metadata

Field	Value
Publication number	US-11698160-B2
Application number	US-202217713330-A
Country	US
Kind code	B2
Filing date	Apr 5, 2022
Priority date	Sep 26, 2017
Publication date	Jul 11, 2023
Grant date	Jul 11, 2023

Abstract

A pipe repair device includes a body defining a first end and a second end opposite the first end; a stent configurable in a compressed configuration and an expanded configuration, the stent mounted to the body in the compressed configuration; and a locomotion subsystem configured to drive the pipe repair device through a pipe, the locomotion subsystem comprising a steering rod extending from the first end of the body and configured to engage an inner surface of the pipe.

First claim

That which is claimed is:

1. A pipe repair device comprising:
a body defining a first end and a second end opposite the first end;
a stent configurable in a compressed configuration and an expanded configuration, the stent mounted to the body in the compressed configuration; and
a locomotion subsystem configured to drive the pipe repair device through a pipe, the locomotion subsystem comprising a steering rod extending from the first end of the body and configured to engage an inner surface of the pipe.

2. The pipe repair device of claim 1 , wherein the steering rod is selectively movable relative to the body to be point in a preferred direction of movement.

3. The pipe repair device of claim 2 , wherein:
the pipe repair device further comprises a power subsystem configured to supply and carry electrical power to the locomotion subsystem;
the locomotion subsystem further comprises a motor; and
the power subsystem carries the electrical power to the motor.

4. The pipe repair device of claim 3 , wherein the motor drives the movement of the steering rod.

5. The pipe repair device of claim 4 , wherein the power subsystem further comprises a tether carrying the electrical power to the motor.

6. The pipe repair device of claim 3 , wherein the locomotion subsystem further comprises at least one of a wheel and a continuous track, wherein the at least one of a wheel and a continuous track is configured to engage the inner surface of the pipe, and wherein rotation of the at least one of a wheel and a continuous track is driven by the motor.

7. The pipe repair device of claim 6 , wherein the at least one of a wheel and a continuous track is radially repositionable relative to the body.

8. The pipe repair device of claim 1 , wherein the stent comprises a spring and a sealing layer wrapped around a circumference of the spring, the sealing layer comprising a flexible and compressible repair material, wherein the spring biases the stent to the expanded configuration.

9. The pipe repair device of claim 8 , wherein the stent defines a cylindrical structure, a void extending through a center of the cylindrical structure, the void configured to allow fluid to flow therethrough.

10. The pipe repair device of claim 9 , wherein the body defines a middle section disposed between the first end and the second end, and wherein the middle section is received through the void of the stent.

11. A pipe repair device comprising:
a body;
a stent configurable in a compressed configuration and an expanded configuration, the stent mounted to the body in the compressed configuration; and
a leak detection subsystem comprising at least one sensor, the at least one sensor configured to identify a position of a leak in a pipeline;
wherein:
the pipe repair device is transportable through the pipeline to the leak, and wherein the stent is expandable to the expanded configuration to seal the leak;
the at least one sensor comprises at least one acoustic microphone for aurally identifying the leak; and
the at least one acoustic microphone comprises at least one hydrophone configured to identify an axial position and an azimuthal position of the leak based on triangulation of hydrophone-derived audio signatures corresponding to the leak.

12. The pipe repair device of claim 11 , wherein the at least one sensor comprises at least one image sensor for visually identifying the leak.

13. The pipe repair device of claim 12 , wherein the at least one image sensor comprises at least one camera, and wherein the pipe repair device streams data collected from the at least one camera to a remote user to allow the remote user to visually identify of the leak.

14. The pipe repair device of claim 13 , wherein the pipe repair device further comprises a light configured to illuminate an interior of the pipeline.

15. The pipe repair device of claim 11 , wherein the at least one sensor comprises an image sensor for visually identifying the leak and an acoustic microphone for aurally identifying the leak.

16. The pipe repair device of claim 11 , further comprising a locomotion subsystem configured to drive the pipe repair device within the pipeline to the leak, the locomotion subsystem comprising at least one of a wheel and a continuous track, wherein the at least one of a wheel and a continuous track is configured to engage an inner surface of the pipeline.

17. The pipe repair device of claim 16 , wherein the at least one of a wheel and a continuous track is radially repositionable relative to the body.

18. The pipe repair device of claim 16 , wherein the stent comprises a spring and a sealing layer wrapped around a circumference of the spring, the sealing layer comprising a flexible and compressible repair material configured to engage the inner surface of the pipeline in the expanded configuration, wherein the spring biases the stent to the expanded configuration.

19. A pipe repair device comprising:
a body;
a stent configurable in a compressed configuration and an expanded configuration, the stent mounted to the body in the compressed configuration;
a leak detection subsystem comprising at least one sensor, the at least one sensor configured to identify a position of a leak in a pipeline, wherein the pipe repair device is transportable through the pipeline to the leak, and wherein the stent is expandable to the expanded configuration to seal the leak; and
a locomotion subsystem configured to drive the pipe repair device within the pipeline to the leak, the locomotion subsystem comprising at least one of a wheel and a continuous track, wherein the at least one of a wheel and a continuous track is configured to engage an inner surface of the pipeline;
wherein the stent comprises a spring and a sealing layer wrapped around a circumference of the spring, the sealing layer comprising a flexible and compressible repair material configured to engage the inner surface of the pipeline in the expanded configuration, wherein the spring biases the stent to the expanded configuration.

Assignees

• Mueller Int Llc

Inventors

• Badger Cody
• Braun Clifton
• Tank Adam

Classifications

• F16L55/162

  from inside the pipe ({F16L55/1612 takes precedence;} specially adapted for bends, branch units, branching pipes, or the like F16L55/179) · CPC title

• F16L55/1645

  a sealing material being introduced inside the pipe by means of a tool moving in the pipe · CPC title

• F16L2101/20

  Expelling gases or fluids · CPC title

• F16L2101/60

  Stopping leaks · CPC title

• F16L55/16455 Primary

  a part of the tool defining, together with the inner wall of the pipe, an enclosed space into which sealing material is injected · CPC title