Cathode, lithium-air battery including the cathode, and method of manufacturing the lithium-air battery

Patent metadata

Field	Value
Publication number	US-11695123-B2
Application number	US-202016743510-A
Country	US
Kind code	B2
Filing date	Jan 15, 2020
Priority date	Jan 24, 2019
Publication date	Jul 4, 2023
Grant date	Jul 4, 2023

Abstract

A cathode includes: a mixed conductive layer, wherein the mixed conductive layer includes a core-shell structured particle having a core portion including a solid electrolyte and a shell portion including an electronic conductor, wherein the cathode is configured to use oxygen as a cathode active material.

First claim

What is claimed is:

1. A lithium-air battery comprising:
an anode comprising lithium metal or a lithium alloy;
a cathode configured to use oxygen as a cathode active material; and
an electrolyte layer between the cathode and the anode,
wherein the cathode comprises a mixed conductive layer,
wherein the mixed conductive layer comprises a core-shell structured particle comprising
a core portion comprising a solid electrolyte, and
a shell portion comprising an electronic conductor, and

wherein the mixed conductive layer has a porosity of about 5 percent to about 80 percent, and comprises a gas comprising oxygen contacting and in a pore of the mixed conductive layer, and
wherein the mixed conductive layer has an ionic conductivity of about 1.0×10 −4 Siemens per centimeter or greater.

2. The lithium-air battery of claim 1 , wherein the solid electrolyte comprises a lithium-ion-conductive glass, a lithium-ion-conductive crystal, or a combination thereof.

3. The lithium-air battery of claim 2 , wherein the solid electrolyte comprises at least one of lithium-aluminum-germanium-phosphate, lithium-aluminum-titanium-phosphate, or lithium-aluminum-titanium-silicon-phosphate.

4. The lithium-air battery of claim 1 , wherein the electronic conductor comprises a metal, a metal oxide, or a combination thereof.

5. The lithium-air battery of claim 1 , wherein the electronic conductor comprises at least one of Ni, Pd, Pb, Fe, Ir, Co, Rh, Mn, Cr, Ru, Re, Sn, V, Ge, W, Zr, Ti, Mo, Hf, U, Nb, Th, Ta, Bi, Na, K, Rb, Cs, Ca, Sr, Ba, Y, La, Ce, Pr, Nd, Pm, Sm, Gd, Tb, Dy, Ho, Er, Mg, Al, Si, Sc, Zn, Ga, Rb, Ag, Cd, In, Sb, Pt, Au, Pb, or an oxide thereof.

6. The lithium-air battery of claim 1 , wherein the shell portion has an average thickness of about 10 nanometers or less.

7. The lithium-air battery of claim 1 , wherein the mixed conductive layer has a porosity of about 10 percent to about 75 percent.

8. The lithium-air battery of claim 1 , wherein the mixed conductive layer has an electronic conductivity of about 1.0×10 −4 Siemens per centimeter or greater.

9. The lithium-air battery of claim 1 , wherein the electrolyte layer is non-porous.

10. The lithium-air battery of claim 1 , wherein the electrolyte layer comprises the solid electrolyte.

11. The lithium-air battery of claim 1 , wherein the mixed conductive layer is disposed on the electrolyte layer.

12. The lithium-air battery of claim 1 , wherein the electrolyte layer comprises:
an organic layer comprising a crosslinked copolymer; and
a plurality of solid electrolyte particles,
wherein the electrolyte layer is a composite layer.

13. The lithium-air battery of claim 12 , wherein the organic layer has a water permeability of about 0.001 gram of water per square meter per day to about 1 gram of water per square meter per day and an oxygen permeability of about 1.0×10 −3 /m 2 day to about 2,000 cm 3 /m 2 day.

14. The lithium-air battery of claim 12 , wherein the mixed conductive layer is disposed on the plurality of solid electrolyte particles.

15. The lithium-air battery of claim 14 , wherein the mixed conductive layer is not disposed on the organic layer.

16. A method of manufacturing a lithium-air battery, the method comprising:
coating a slurry on a solid electrolyte layer to provide a coated solid electrolyte layer, wherein the slurry comprises a plurality of solid electrolyte particles and at least one of a pore former or a binder;
thermally treating the coated solid electrolyte layer; and
depositing an electronic conductor on the coated solid electrolyte layer after the thermal treatment to form an electronic conductor coating layer on each of the plurality of solid electrolyte particles of the coated solid electrolyte layer to form a cathode, and
disposing the cathode on an electrolyte layer and an anode to provide the lithium-air battery of claim 1 .

17. The method of claim 16 , wherein the plurality of solid electrolyte particles comprise a solid electrolyte which is the same as a solid electrolyte in the solid electrolyte layer.

18. A method of manufacturing a lithium-air battery, the method comprising:
providing a slurry comprising a plurality of coated solid electrolyte particles and at least one of a pore former or a binder;
coating the slurry on a solid electrolyte layer to provide a coated solid electrolyte layer; and
thermally treating the coated solid electrolyte layer to form a cathode; and
disposing the cathode on an electrolyte layer and an anode to provide the lithium-air battery of claim 1 .

Assignees

• Samsung Electronics Co Ltd

Inventors

• Choi Kyounghwan
• Kim Hyunjin
• Choi Wonsung

Classifications

• H01M12/02

  Details (of electrodes H01M4/00; of non-active parts H01M50/00) · CPC title

• H01M2004/8689

  Positive electrodes · CPC title

• H01M4/8673 Primary

  Electrically conductive fillers · CPC title

• H01M12/08 Primary

  composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type · CPC title

• H01M2300/0082

  Organic polymers · CPC title