Integrated magnetic component

Patent metadata

Field	Value
Publication number	US-11688541-B2
Application number	US-202016736456-A
Country	US
Kind code	B2
Filing date	Jan 7, 2020
Priority date	Jan 18, 2019
Publication date	Jun 27, 2023
Grant date	Jun 27, 2023

Abstract

An integrated magnetic component comprises a common mode inductance and a differential mode inductance. The common mode inductance is formed by a common mode core surrounding a winding window and at least two windings wound around the common mode core and through the winding window. The differential mode inductance is formed by the at least two windings and a differential mode core being spaced from the common mode core by a gap. The differential mode core comprises at least one surface being adjacent to each of the at least two windings. Further, a filter for attenuating electromagnetic interference comprises an integrated magnetic component according to the invention. Even further, the integrated magnetic component according to the invention is used for attenuating electromagnetic interference, preferably in a vehicle, a data center, or a telecommunication unit. A method for manufacturing an integrated magnetic component according to the invention comprises two steps. One step comprises providing a common mode inductance formed by a common mode core surrounding a winding window, and at least two windings wound around the core and through the winding window. Another step comprises providing a differential mode core and spacing it from the common mode core by a gap, such that at least one surface of the differential mode core is adjacent to each of the least two windings.

First claim

The invention claimed is:

1. Integrated magnetic component, comprising;
a common mode inductance formed by a common mode core surrounding a winding window and at least two windings wound around the common mode core and through the winding window, and
a differential mode inductance formed by the at least two windings and a differential mode core being spaced from the common mode core by a gap, wherein
the differential mode core comprises at least one surface being adjacent to each of the at least two windings;
wherein the common mode core is a toroidal core and the differential mode core comprises a rod or a pipe arranged in the winding window;
wherein the differential mode core is fully physically separated from the common mode core; and
wherein a longitudinal axis of the rod or the pipe passes through the winding window without touching or hitting the common mode core.

2. Integrated magnetic component according to claim 1 , wherein the at least one surface is an edgeless surface.

3. Integrated magnetic component according to claim 1 , wherein the at least one surface is adjacent to each turn of the at least two windings.

4. Integrated magnetic component according to claim 1 , wherein each turn of the at least two windings is going through the gap.

5. Integrated magnetic component according to claim 1 , wherein the gap has a length which is constant.

6. Integrated magnetic component according to claim 1 , wherein a shortest distance between the at least one surface and each winding of the at least two windings is essentially equal to a shortest distance between the common mode core and each winding of the at least two windings.

Assignees

• Delta Electronics Thailand Public Co Ltd
• Det Int Holding Ltd

Inventors

• Njiende Hugues
• Tikhonov Sergey
• Grieger Ralf

Classifications

• H01F38/08

  High-leakage transformers or inductances · CPC title

• H03H2001/005

  Wound, ring or feed-through type inductor · CPC title

• H03H1/00

  Constructional details of impedance networks whose electrical mode of operation is not specified or applicable to more than one type of network (constructional details of electromechanical transducers H03H9/00) · CPC title

• H01F27/306

  Fastening or mounting coils or windings on core, casing or other support · CPC title

• H01F17/062 Primary

  Toroidal core with turns of coil around it · CPC title