Heat-generating element and electric heating device containing such

Patent metadata

Field	Value
Publication number	US-11686502-B2
Application number	US-202016828338-A
Country	US
Kind code	B2
Filing date	Mar 24, 2020
Priority date	Mar 29, 2019
Publication date	Jun 27, 2023
Grant date	Jun 27, 2023

Abstract

A heat-generating element for an electric heating device includes a heating element casing which comprises a casing element formed from a ceramic material and a casing mating element formed from a ceramic material. The two casing elements bear against each other in a sealing manner and enclose, in a sealing manner between each other, a PTC element and conductor tracks. The conductor tracks bear, in an electrically conductive manner, against the PTC element and are assigned different polarities for energizing the PTC element. The heating element casing carries contact strips connected in an electrically conductive manner to the associated conductor tracks. At least one of the conductor tracks is formed by an electrically conductive element which is provided with through holes and which, in a height direction of the conductor track, comprises discrete points of support that bear against the PTC element and one of casing element and casing mating element. The present invention further relates to an electric heating device with at least one heater casing with a heat-generating element of the type described here that is arranged in a circulation chamber with a heating element casing joining at least one PTC element and contact strips energizing the PTC element as a structural unit. The heat generating element has the contact strips electrically connected to the PTC element projecting over itself. A partition wall separates the circulation chamber from a connection chamber of the heater casing. The contact strips of the PTC heating element protrude through the partition wall and are exposed and electrically connected.

First claim

We claim:

1. A heat-generating element for a motor vehicle comprises: a heating element casing which comprises a casing element formed from a ceramic material and a casing mating element formed from a ceramic material, wherein the two casing elements bear against each other in a sealing manner and enclose, in a sealing manner between each other, a PTC element and conductor tracks, wherein the conductor tracks bear, in an electrically conductive manner, against the PTC element and are assigned different polarities for energizing the PTC element, wherein the heating element casing carries contact strips connected in an electrically conductive manner to the associated conductor tracks, and wherein at least one of the conductor tracks is formed by an electrically conductive element which is provided with through holes and which, in a height direction of the conductor track, comprises discrete points of support that bear against the PTC element and one of casing element and casing mating element.

2. The heat-generating element according to claim 1 , wherein the electrically conductive element is a mesh, a knit fabric, or a fabric, each comprising or consisting of electrically conductive threads or fibers, or is an expanded metal.

3. The heat-generating element according to claim 1 , wherein the through holes are filled with an adhesive mass.

4. The heat-generating element according to claim 1 , wherein that at least one of the casing elements is formed to be shell-shaped.

5. The heat-generating element according to claim 1 , wherein one of casing element and the casing mating element comprises a circumferential sealing groove, wherein the other of casing element and casing mating element comprises a sealing web engaging in the sealing groove, and wherein the sealing web is immersed in a sealing aid filled into the sealing groove.

6. The heat-generating element according to claim 1 , wherein the conductor track and the associated contact strip are formed by a uniform electrically conductive element provided with through holes.

7. The heat-generating element according to claim 1 , wherein one of the casing elements forms a flange through which the contact strips protrude.

8. The heat-generating element according to claim 1 , wherein the projection surface of one of the main side surfaces of the PTC element onto the outer surfaces of the casing element runs plane-parallel to the main side surface of the PTC element.

9. The heat-generating element according to claim 1 , wherein the electrically conductive element is a mesh, a knit fabric, or a fabric, each comprising or consisting of electrically conductive threads or fibers, or is expanded metal and that the through holes are filled with an adhesive mass.

10. The heat-generating element according to claim 1 , wherein at least one of the casing elements is formed to be shell-shaped, and wherein one of casing element and casing mating element comprises a circumferential sealing groove, wherein the other of casing element and casing mating element comprises a sealing web engaging in the sealing groove, and wherein the sealing web is immersed in a sealing aid filled into the sealing groove.

11. The heat-generating element according to claim 10 , wherein one of the casing elements forms a flange through which the contact strips protrude.

12. The heat-generating element according to claim 11 , wherein the conductor track and the associated contact strip are formed by a uniform electrically conductive element that is provided with through holes.

13. An electric heating device comprising:
at least one heater casing with a heat-generating element arranged in a circulation chamber,
a heating element casing joining at least one PTC element and the PTC element and contact strips as a structural unit, wherein the contact strips are electrically connected to the PTC element projecting over itself,
a partition wall separating the circulation chamber from a connection chamber of the heater casing in which the contact strips of the PTC heating element that protrude through the partition wall are exposed and electrically connected, and wherein
the heat-generating element comprises a heating element casing which comprises a casing element formed from a ceramic material and a casing mating element formed from a ceramic material, wherein the two casing elements bear against each other in a sealing manner and enclose, in a sealing manner between each other, a PTC element and conductor tracks, wherein the conductor tracks bear, in an electrically conductive manner, against the PTC element and are assigned different polarities for energizing the PTC element, wherein the heating element casing carries contact strips connected in an electrically conductive manner to the associated conductor tracks, and wherein at least one of the conductor tracks is formed by an electrically conductive element which is provided with through holes and which, in a height direction of the conductor track, comprises discrete points of support that bear against the PTC element and one of casing element and casing mating element.

14. The electric heating device according to claim 13 , wherein the heat-generating element is inserted into the partition wall in a sealing manner.

Assignees

• Eberspaecher Catem Gmbh & Co

Inventors

• Kachelhoffer Patrick
• Walz Kurt

Classifications

• H05B3/24

  heating conductor being self-supporting · CPC title

• H05B2203/023

  Heaters of the type used for electrically heating the air blown in a vehicle compartment by the vehicle heating system · CPC title

• F24H9/1872 Primary

  PTC resistor · CPC title

• F24H3/0464 Primary

  Two-piece frames, e.g. two-shell frames, also including frames as a central body with two covers · CPC title

• H05B2203/02

  Heaters using heating elements having a positive temperature coefficient · CPC title