Lifting device for a wind turbine rotor blade

Patent metadata

Field	Value
Publication number	US-11686290-B2
Application number	US-202016943430-A
Country	US
Kind code	B2
Filing date	Jul 30, 2020
Priority date	Jul 30, 2020
Publication date	Jun 27, 2023
Grant date	Jun 27, 2023

Abstract

A lift system for a rotor blade of a wind turbine includes a lifting device having a structural frame body having a root end and a tip end. The root end supports a root cradle and the tip end supports a tip cradle. The root and tip cradles each have a profile that corresponds to at least one exterior surface of the rotor blade so as to receive and support at least a portion of the rotor blade. Due to a shape of the rotor blade, when the rotor blade is installed in the lifting device and lifted uptower, the rotor blade can experience an asymmetric loading. Accordingly, the lift system also includes a variable airflow assembly coupled to tip end of the lifting device. The variable airflow assembly includes at least one surface moveable between a plurality of positions having varying resistances so as to counteract the asymmetric loading.

First claim

What is claimed is:

1. A lift system for a rotor blade of a wind turbine, the lift system comprising:
a lifting device comprising a structural frame body having a root end and a tip end, the root end supporting a root cradle, the tip end supporting a tip cradle, the root and tip cradles each comprising a profile that corresponds to at least one exterior surface of the rotor blade so as to receive and support at least a portion of the rotor blade, wherein, when the rotor blade is installed in the lifting device and lifted uptower, the rotor blade experiences an asymmetric loading; and,
a variable airflow assembly coupled to the tip end of the lifting device, the variable airflow assembly comprising at least one surface mounted to a frame member, the at least one surface moveable between a plurality of positions having varying resistances so as to counteract the asymmetric loading, the plurality of positions comprising, at least, a first position and a second position,
wherein the first position is an open position in which the at least one surface is rotated away from a plane of the frame member to allow airflow through the frame member, and wherein the second position is a closed position in which the at least one surface is generally parallel and in line with the plane of the frame member to limit the airflow through the frame member;
wherein the variable airflow assembly is moveably coupled to the tip end of the lifting device such that the variable airflow assembly can be moved to a hidden position with respect to the structural frame body to minimize an impact of the variable airflow assembly after the rotor blade has been installed uptower.

2. The lift system of claim 1 , wherein the at least one surface is one of a plurality of surfaces mounted to the frame member, wherein the open position provides a first resistance with respect to the asymmetric loading and the closed position provides a second resistance with respect to the asymmetric loading, the second resistance being greater than the first resistance.

3. The lift system of claim 1 , wherein the at least one surface is secured to a hinge point to allow movement of the at least one surface between the first position and the second position.

4. The lift system of claim 1 , further comprising a gyroscope assembly comprising at least one gyroscope configured to modify an orientation of the lifting device as the lifting device is lifted or lowered to and from a hub mounted to a tower of the wind turbine.

5. The lift system of claim 4 , wherein the at least one gyroscope comprises a first gyroscope and a second gyroscope, the first and second gyroscopes being coupled to at least one of the root and the tip ends of the structural frame body, respectively, or at an intermediate location along the structural frame body.

6. The lift system of claim 4 , further comprising a drive mechanism for driving at least one of the variable airflow assembly or the gyroscope assembly, the drive mechanism comprising at least one of a generator, an integrated motor, or a separate motor.

7. The lift system of claim 6 , further comprising a controller configured to control the drive mechanism of the at least one of the variable airflow assembly or the gyroscope assembly.

8. The lift system of claim 7 , wherein, when power is lost or an emergency stop is initiated, the controller is configured to operate in a failsafe mode in which at least one of a speed of the at least one gyroscope, a tilt of the at least one gyroscope, or a position of the surface are controlled to a predetermined safety threshold.

9. The lift system of claim 7 , wherein the controller comprises at least one of a remote control, a turbine controller of the wind turbine, or a separate controller from the wind turbine.

10. The lift system of claim 7 , further comprising one or more sensors communicatively coupled to the controller for monitoring the orientation of the lifting device as the lifting device is lifted or lowered to and from the hub mounted to the tower, wherein the one or more sensors comprise at least one of Global Positioning Sensor (GPS) sensors, accelerometers, smart sensors, or combinations thereof.

Assignees

• Gen Electric

Inventors

• Neumann Ulrich Werner
• Stieber Molly Christine
• Palmer Emily Jacob
• Chacon Joseph Lawrence
• Kamarajugadda Ravi Chandra

Classifications

• B66C13/08

  for depositing loads in desired attitudes or positions · CPC title

• F03D13/10 Primary

  Assembly of wind motors; Arrangements for erecting wind motors · CPC title

• B66C13/16

  Applications of indicating, registering, or weighing devices (in crane hooks B66C1/40; in safety gear B66C15/00; weighing-apparatus G01G; remote indicating in general G08) · CPC title

• B66C1/108 Primary

  for lifting parts of wind turbines · CPC title

• F05B2230/61

  using auxiliary equipment for lifting or holding · CPC title