Two component green concrete kit

Patent metadata

Field	Value
Publication number	US-11685693-B2
Application number	US-202217861697-A
Country	US
Kind code	B2
Filing date	Jul 11, 2022
Priority date	Apr 23, 2019
Publication date	Jun 27, 2023
Grant date	Jun 27, 2023

Abstract

A green concrete and mortar compositions free of Portland cement are disclosed. The compositions comprise Natural pozzolan, nanosilica particles, and alkaline activator. The green concrete produced from the composition of the invention is cured at ambient temperature and has higher compressive strength than that of concrete made with Portland cement.

First claim

The invention claimed is:

1. A two-component concrete kit, comprising:
a. a concrete package comprising:
a natural pozzolan;
a fine aggregate comprising sand; and
a coarse aggregate,
wherein the concrete package is a Portland cement-free green concrete composition comprising silicon dioxide nanoparticles having an average surface area in the range of 20 m 2 /g to 150 m 2 /g, and one or more alkaline activators, and

b. an alkali package comprising:
an alkali hydroxide,
and an alkali silicate.

2. The two-component concrete kit of claim 1 , wherein:
the natural pozzolan comprises 35-50 wt % of SiO 2 , 10-25 wt % of Fe 2 O 3 , 5-15 wt % of Al 2 O 3 , and 8-15 wt % of CaO, each relative to a total weight of the natural pozzolan; and
a weight ratio of the alkali silicate to the alkali hydroxide is in a range of 2:1 to 3:1.

3. The two-component concrete kit of claim 1 , wherein the silicon dioxide nanoparticles are present in the Portland cement-free green concrete composition in an amount in the range of 0.5 wt. % to 10 wt. % of the total weight of the natural pozzolan.

4. The two-component concrete kit of claim 1 , wherein the amount of the silicon dioxide nanoparticles is in the range 4 wt. % to 8 wt. % of the total weight of the natural pozzolan.

5. The two-component concrete kit of claim 1 , wherein the silicon dioxide nanoparticles have an average size in the range of 10 nm to 500 nm.

6. The two-component concrete kit of claim 1 , wherein the alkali package includes an alkali metal silicate and an alkali metal hydroxide.

7. The two-component concrete kit of claim 6 , wherein the weight ratio of the alkali metal silicate to the alkali metal hydroxide is in a range of 2.4:1 to 2.7:1.

8. The two-component concrete kit of claim 6 , wherein the alkali metal silicate is sodium silicate.

9. The two-component concrete kit of claim 6 , wherein the alkali metal hydroxide is sodium hydroxide.

10. The two-component concrete kit of claim 6 , which has a weight percentage of the alkali hydroxide ranging from 1.5-5% relative to a total weight of the two-component concrete kit.

11. The two-component concrete kit of claim 6 , which has a weight percentage of the alkali metal silicate ranging from 5-10% relative to a total weight.

12. The two-component concrete kit of claim 6 , which has a weight percentage of the natural pozzolan ranging from 8-20% relative to a total weight of the two-component concrete kit.

Assignees

• Univ King Fahd Pet & Minerals

Inventors

• Ibrahim Mohammed
• Maslehuddin Mohammed
• Rahman Muhammed Kalimur
• Dafallah Hatim Mohamad
• Johari Megat Azmi Megat

Classifications

• C04B28/26 Primary

  Silicates of the alkali metals · CPC title

• B28B1/14

  by simple casting, the material being neither forcibly fed nor positively compacted (for molten material B28B1/54) · CPC title

• C04B40/065

  Two or more component mortars · CPC title

• C04B14/14

  Minerals of vulcanic origin {(granite C04B14/048)} · CPC title

• C04B28/006 Primary

  containing mineral polymers, e.g. geopolymers of the Davidovits type · CPC title