Method for monitoring a liquid-cooled charging cable of a charging station for a traction battery of an electrically operated motor vehicle

Patent metadata

Field	Value
Publication number	US-11685279-B2
Application number	US-202017115932-A
Country	US
Kind code	B2
Filing date	Dec 9, 2020
Priority date	Dec 18, 2019
Publication date	Jun 27, 2023
Grant date	Jun 27, 2023

Abstract

A method for monitoring a liquid-cooled charging cable of a charging station for a traction battery of an electrically operated motor vehicle. Undershooting of a minimum permissible bending radius of the charging cable is detected, and the undershooting of the minimum permissible bending radius is indicated to a user or charge point operator or service employee.

First claim

What is claimed:

1. A method for monitoring a liquid-cooled charging cable of a charging station for a traction battery of an electrically operated motor vehicle, said method comprising:
detecting an undershooting of a minimum permissible bending radius of a liquid-cooled charging cable, and
indicating the undershooting of the minimum permissible bending radius to a user or charge point operator or service employee.

2. The method as claimed in claim 1 , wherein a bending radius of the charging cable is measured continuously and/or cyclically, and the measured bending radius is compared with the minimum permissible bending radius of the charging cable, wherein the undershooting of the minimum permissible bending radius is indicated to the user or charge point operator or service employee if the measured bending radius is smaller than the minimum permissible bending radius.

3. The method as claimed in claim 1 , further comprising detecting the undershooting of the minimum permissible bending radius by evaluating a cooling liquid pressure change in a cooling system of the liquid-cooled charging cable.

4. The method as claimed in claim 1 , wherein detecting the undershooting of the minimum permissible bending radius is accomplished by evaluating at least one strain gauge, at least one fiber-optic sensor, at least one piezoelectric element and/or at least one piezoceramic coating of the liquid-cooled charging cable.

5. The method as claimed in claim 4 , wherein the at least one strain gauge, at least one fiber-optic sensor, at least one piezoelectric element and/or at least one piezoceramic coating is/are attached to an exterior surface of the cable.

6. The method as claimed in claim 4 , wherein the at least one strain gauge, at least one fiber-optic sensor, at least one piezoelectric element and/or at least one piezoceramic coating is/are not positioned within the cable.

7. The method as claimed in claim 1 , further comprising measuring a period of time during which the minimum permissible bending radius of the charging cable is undershot.

8. The method as claimed in claim 1 , wherein a charging process of the traction battery is interrupted if the undershooting of the minimum permissible bending radius is detected.

9. The method as claimed in claim 1 , wherein further comprising indicating the undershooting of the minimum permissible bending radius to the user on a circumferential surface of the charging cable by a color change at least of part of the circumferential surface.

10. The method as claimed in claim 1 , wherein an exterior of the cable is bendable.

11. A liquid-cooled charging cable system for a charging station for charging a traction battery of an electrically operated motor vehicle, wherein the liquid-cooled charging cable system includes a liquid-cooled charging cable and the system is configured to (i) detect an undershooting of a minimum permissible bending radius of the charging cable, and (ii) indicate the undershooting of the minimum permissible bending radius to a user or charge point operator or service employee.

12. The liquid-cooled charging cable system as claimed in claim 11 , further comprising a cooling system having a cooling circuit in which a cooling liquid circulates and in which a cooling liquid pressure prevails.

13. The liquid-cooled charging cable system as claimed in claim 11 , further comprising at least one strain gage, at least one fiber-optic sensor, at least one piezoelectric element and/or at least one piezoceramic coating that is configured for measuring a bending radius of the liquid-cooled charging cable.

14. The liquid-cooled charging cable system as claimed in claim 13 , wherein the at least one strain gauge, at least one fiber-optic sensor, at least one piezoelectric element and/or at least one piezoceramic coating is/are attached to an exterior surface of the cable.

15. The liquid-cooled charging cable system as claimed in claim 13 , wherein the at least one strain gauge, at least one fiber-optic sensor, at least one piezoelectric element and/or at least one piezoceramic coating is/are not positioned within the cable.

16. The liquid-cooled charging cable system as claimed in claim 11 , wherein a circumferential surface which is formed at least partially by an element of which the color can change in accordance with a pressure loading and/or tension loading, wherein the element is a sticker, a shrink-on sleeve and/or a sheath material.

17. A charging station for a traction battery of an electrically operated motor vehicle, said charging station comprising (i) a housing, (ii) the liquid-cooled charging cable system as claimed in claim 11 connected to the housing, and (iii) a central processing unit stored within the housing.

18. The liquid-cooled charging cable system as claimed in claim 11 , wherein an exterior of the cable is bendable.

Assignees

• Porsche Ag

Inventors

• Metzger Christian

Classifications

• H02J7/663

  using battery or load disconnect circuits (H02J9/002 takes precedence) · CPC title

• H02J7/80

  including monitoring or indicating arrangements · CPC title

• G01B7/16

  for measuring the deformation in a solid, e.g. by resistance strain gauge · CPC title

• B60L53/302 Primary

  Cooling of charging equipment · CPC title

• B60L53/18

  Cables specially adapted for charging electric vehicles · CPC title