Electrical device with built-in sensors and/or communications

Patent metadata

Field	Value
Publication number	US-11682889-B2
Application number	US-201916695921-A
Country	US
Kind code	B2
Filing date	Nov 14, 2019
Priority date	Jan 7, 2019
Publication date	Jun 20, 2023
Grant date	Jun 20, 2023

Abstract

An electrical device such as, for example, a mechanical interlock including one or more interconnected electrical components configured to detect or monitor an operational state or condition is hereby disclosed. In one embodiment, the electrical device may include a communications bus, one or more sensor modules coupled to the communications bus, and a sensor hub module coupled to the communications bus, wherein the sensor module(s) generate signal(s) including data indicating a sensed condition. A communications module coupled to the sensor hub module may transmit the data indicating the sensed condition to a remote device, a remote computer network, or a remote cloud service. Additionally, and/or alternatively, the device may include a water detection sensor including first and second curved conductive traces. Additionally, and/or alternatively, the device may include a voltage limiter circuit providing a DC output voltage from a high voltage AC input.

First claim

We claim:

1. An electrical device for supplying line-voltage power to a downstream coupled device, comprising:
a communications bus;
a sensor module coupled to the communications bus; and
a sensor hub module coupled to the communications bus, wherein the sensor module generates a signal including data indicating a sensed condition, wherein the sensor module transmits the generated signal to the sensor hub module over the communications bus, and wherein the sensor hub module controls operation of the sensor module based on the data indicating the sensed condition provided in the generated signal.

2. The electrical device of claim 1 , wherein the sensor hub module receives and processes the generated signal from the sensor module.

3. The electrical device of claim 2 , wherein the sensor hub module analyzes the data indicating the sensed condition provided in the generated signal and, based thereon, controls the operation of the sensor module.

4. The electrical device of claim 2 , further comprising a communications module coupled to the sensor hub module.

5. The electrical device of claim 4 , wherein the sensor hub module transmits the data indicating the sensed condition to the communications module.

6. The electrical device of claim 5 , wherein the communications module transmits the data indicating the sensed condition to at least one of a remote device, a remote computer network, and a remote cloud service.

7. The electrical device of claim 4 , wherein the sensor hub module receives a remote signal from at least one of a remote device, a remote computer network, and a remote cloud service through the communications module.

8. The electrical device of claim 7 , wherein the sensor hub module controls the operation of the sensor module based on the received remote signal.

9. The electrical device of claim 1 , wherein the communications bus is an Inter-Integrated Circuit (I2C) bus.

10. The electrical device of claim 1 , wherein the sensor module is one of a power sensor module, a temperature sensor module, and a moisture sensor module.

11. The electrical device of claim 1 , wherein the sensor module is one of a humidity sensor module, a pressure sensor module, a vibrational sensor module, a sound sensor module, a thermal array sensor module, and a magnetic sensor module.

12. The electrical device of claim 1 , further comprising one of one or more light emitting diodes (LEDs) and a liquid crystal display (LCD), the one or more LEDs or LCD being arranged and configured to indicate an operational state of the electrical device.

13. The electrical device of claim 1 , wherein the electrical device is configured to operate in one of a three-phase Wye configuration and a three-phase Delta configuration.

14. The electrical device of claim 1 , further comprising a plurality of additional sensor modules, wherein at least two of the plurality of additional sensor modules are sensor modules of the same type.

15. The electrical device of claim 1 , wherein the sensor module comprises a water detection sensor, comprising:
a first curved conductive trace; and
a second curved conductive trace.

16. The electrical device of claim 15 , wherein the water detection sensor further comprises a resistance detection component coupled to the first and second curved conductive traces, the resistance detection component being arranged and configured to detect a change in a resistance value between the first and second curved conductive traces.

17. The electrical device of claim 16 , wherein a predetermined amount of water connects the first curved conductive trace to the second curved conductive trace, thereby changing the resistance value between the first and second curved conductive traces.

18. The electrical device of claim 17 , wherein the resistance detection component generates a signal indicating the detected change in resistance value between the first and second curved conductive traces.

19. The electrical device of claim 18 , wherein the resistance detection component transmits the generated signal to at least one of a remote device, a remote network, and a remote cloud service.

20. The electrical device of claim 19 , wherein the water detection sensor further comprises one or more light emitting diodes (LEDs), the generated signal controlling the LEDs to correspond to the detected change in resistance value between the first and second curved conductive traces.

21. The electrical device of claim 17 , wherein the predetermined amount of water is based on a fixed uniform distance between the first and second curved conductive traces.

22. The electrical device of claim 21 , wherein the predetermined amount of water is further based on a distance between a surface accumulating water and the first and second curved conductive traces.

23. The electrical device of claim 1 , further comprising a voltage limiter circuit comprising:
an input interface coupled to an AC input voltage;
an output interface including an output capacitor coupled between a first output connection and second output connection; and
a switching transistor coupled to the output capacitor, wherein the switching transistor turns on to charge the output capacitor to a threshold voltage level and turns off when the output capacitor is charged above the threshold voltage level, wherein the threshold voltage level corresponds to a DC output voltage.

24. The electrical device of claim 23 , wherein the DC output voltage is equal to or less than a maximum output voltage.

25. The electrical device of claim 23 , wherein the input interface comprises one of a single-phase input, a two-phase input, and a three-phase input.

26. The electrical device of claim 25 , wherein the input interface comprises a neutral input.

27. The electrical device of claim 25 , wherein the input interface comprises one of a three-phase Wye configuration and a three-phase Delta configuration.

Assignees

• Leviton Manufacturing Co

Inventors

• Frid Eugene
• Hagen William
• Rosa Ralph
• Niewiadomski Jan
• Calamita Michael

Classifications

• G01N27/06

  of a liquid (involving electrolysis G01N27/26) · CPC title

• G06F13/4282

  on a serial bus, e.g. I2C bus, SPI bus (on daisy chain buses G06F13/4247) · CPC title

• H02H1/0007 Primary

  concerning the detecting means (in general G01R or other subclasses of G01; reed switches H01H71/2445) · CPC title

• G05B2223/06

  Remote monitoring · CPC title

• H02H9/04

  responsive to excess voltage (lightning arrestors H01C7/12, H01C8/04, H01G9/18, H01T) · CPC title