Traction battery pack service panel

Patent metadata

Field	Value
Publication number	US-11679685-B2
Application number	US-201815869509-A
Country	US
Kind code	B2
Filing date	Jan 12, 2018
Priority date	Jan 12, 2018
Publication date	Jun 20, 2023
Grant date	Jun 20, 2023

Abstract

An exemplary battery assembly includes, among other things, an enclosure defining an interior, and a frame disposed within a wall of the enclosure. The frame includes at least one retention feature configured to hold a service panel in a position where the service panel covers an opening to the interior. An exemplary method includes, among other things, transitioning a service panel to an engaged position with at least one retention feature to secure the service panel in a position where the service panel covers an opening in an enclosure. The at least one retention feature is provided by a frame disposed within a wall of the enclosure.

First claim

What is claimed is:

1. A battery assembly, comprising:
an enclosure defining an interior; and
a frame disposed within a wall of the enclosure, the frame including at least one retention feature configured to hold a service panel in a position where the service panel covers an opening to the interior, wherein the enclosure is a first material, and the frame is a second material that is different than the first material.

2. The battery assembly of claim 1 , wherein the first material of the enclosure is a polymer-based material and the second material of the frame is a metal or metal alloy.

3. The battery assembly of claim 1 , wherein the wall is molded about at least a portion of the frame such that the frame is in-molded with the wall.

4. The battery assembly of claim 1 , wherein the frame extends continuously about an entire perimeter of the opening.

5. The battery assembly of claim 1 , further comprising a service lid of the wall bounded by the frame, the service lid of the wall configured to be separated from other portions of the wall to provide the opening.

6. The battery assembly of claim 5 , further comprising a tear strip of the wall bounded by the frame, wherein separating the tear strip from the wall separates the service lid from other portions of the wall.

7. The battery assembly of claim 5 , further comprising a serviceable component secured to a side of the service lid that faces the interior, wherein a replacement component is secured to a side of the service panel, the replacement component configured to replace the serviceable component when the service lid of the wall is separated from the other portions of the wall and the service panel is held in the position where the service panel covers the opening to the interior.

8. The battery assembly of claim 1 , wherein the opening is a service opening, and the interior accommodates at least one serviceable part.

9. The battery assembly of claim 1 , wherein the enclosure and the service panel are portions of a traction battery pack of an electrified vehicle.

10. A battery assembly, comprising:
an enclosure defining an interior;
a frame disposed within a wall of the enclosure, the frame including at least one retention feature configured to hold a service panel in a position where the service panel covers an opening to the interior; and
a lock plate of the service panel, the lock plate configured to move from a disengaged position with the at least one retention feature to an engaged position with the at least one retention feature.

11. The battery assembly of claim 10 , further comprising a cover plate of the service panel, the lock plate holding the cover plate in a position that covers the opening when the lock plate is in the engaged position.

12. The battery assembly of claim 10 , wherein the wall is disposed along a plane, and the lock plate moves in a direction aligned with the plane when transitioning from the disengaged position to the engaged position.

13. A battery assembly, comprising:
an enclosure defining an interior, the enclosure a polymer-based material;
a frame in-molded within a wall of the enclosure, the frame a metal or metal alloy; and
at least one retention feature of the frame, the at least one retention feature projecting outward from the wall, the at least one retention feature configured to hold a service panel in a position where the service panel covers an opening to the interior.

Assignees

• Ford Global Tech Llc

Inventors

• Sevak Manan Prafulchandra
• Maguire Patrick Daniel
• Garfinkel George Albert

Classifications

• H01M50/262

  with fastening means, e.g. locks · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M50/224

  Metals · CPC title

• B60L50/64 Primary

  Constructional details of batteries specially adapted for electric vehicles · CPC title

• H01M50/227

  Organic material · CPC title